NASA SBIR SUCCESS STORY Marshall Space Flight Center
2005 Phase II

Oxygen-Methane Thruster

Orion Propulsion, Inc.

Madison, AL
 

INNOVATION
  • Provides greater system flexibility over a wider range of operating conditions since it can operate on both liquid and gaseous propellants
  • Provides an extremely scalable design from 10–2,000 lbf
    Operates in both pulse and sustained burn mode
  • Uses green propellants and capitalizes on in-situ propellant production
  • Designed for reusability
  • Uses a modular design that allows for robust inspection and easy replacement of parts



100 lbf-Thrust Gaseous Oxygen/Methance
Thruster with Expansion Nozzle and Propellant Valves


ACCOMPLISHMENTS

    • Improved the designs of both the gaseous oxygen/methane torch igniter and RCS thruster
    • Refined modeling tools and capabilities that support the system design and analysis
    • Completed the assembly of the high-altitude prototype
    • Demonstrated operation of the igniter and/or thruster at both sea-level and near vacuum conditions

COMMERCIALIZATION
    • This thruster would be an affordable RCS thruster solution to what is currently available, and it could provide in-space propulsion for attitude control or course correction burns for spacecraft and orbital maneuvering
    • Has potential as a commercial, off-the-shelf system, including RCS for private space structures such as Bigelow Aerospace’s Orbiting Space Structures
GOVERNMENT/SCIENCE APPLICATIONS
    • RCS for trans-lunar system architectures, station keeping, and Mars exploration programs that take advantage of in-situ propellant manufacturing
    • RCS capability for the Crew Transfer Vehicle (CXV) orbital attitude control
    • Liquid/liquid operation of this thruster is applicable to the NASA Crew Launch Vehicle (Ares I)
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Aerospace, Power/Propulsion

Curator: SBIR Support              04/20/07