NASA SBIR SUCCESS STORY Marshall Space Flight Center
2005 Phase II

Oxygen-Methane Thruster

Orion Propulsion, Inc. (acquired by Dynetics, Inc.)

Huntsville, AL
 

INNOVATION
  • Provides greater system flexibility over a wider range of operating conditions since it can operate on both liquid and gaseous propellants.
  • Provides an extremely scalable design from 10–2,000 lbf thrust.
  • Operates in both pulse and sustained burn mode.
  • Uses green propellants and capitalizes on in-situ propellant production.
  • Designed for reusability and modularity that allows for robust inspection and easy replacement of parts.


100 lbf-Thrust Gaseous Oxygen/Methance
Thruster with Expansion Nozzle and Propellant Valves


ACCOMPLISHMENTS

  • Improved the designs of both the gaseous oxygen/methane torch igniter and reaction control system (RCS) thruster.
  • Refined modeling tools capabilities that support system design and analysis.
  • Completed the assembly of the high-altitude prototype.
  • Demonstrated operation of the igniter and/or thruster at both sea-level and near vacuum conditions.

COMMERCIALIZATION
    • Has potential as an affordable RCS thruster solution that could provide in-space propulsion for attitude control or course correction burns for spacecraft and orbital maneuvering.
    • Used a derivative design in a Mentor-Protégé agreement with Boeing, advancing the technology’s TRL and ultimately developing a flight-qualified commercial product that was sold to Bigelow Aerospace.
    • Successes such as this effort led to Orion being acquired by Dynetics, Inc.
GOVERNMENT/SCIENCE APPLICATIONS
  • RCS for trans-lunar system architectures, station keeping, and planetary exploration programs that takes advantage of in-situ propellant manufacturing.
  • RCS capability for orbital attitude control.
  • Liquid/liquid operation is applicable to NASA launch vehicles.
For more information about this firm, please send e-mail to company representative

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Aerospace, Power/Propulsion

Curator: SBIR Support              10/03/11