NASA SBIR/STTR SUCCESS STORIES Marshall Space Flight Center
1988 Phase II

Development of an Automated Wire Delivery System for Robotic Welding Applications

Nichols Research Corporation

Huntsville, AL

INNOVATION
Development of a stand-alone automated wire delivery system (AWDS) capable of completely automating the wire feed and placement process, thus eliminating the need for operator access to the point of welding
Wire Pilot
Wire Pilot

Optional Powerpoint file

ACCOMPLISHMENTS
  • The AWDS is capable of maintaining the proper filler wire position during welding for both robotic and nonrobotic variable polarity arc welding (VPPAW) and gas tungsten arc welding (GTAW) applications on aluminum alloys. This system has the potential for use on other applications with different wire placement requirements
COMMERCIALIZATION
  • Nichols Research has commercialized the technology with the marketing of a device known as Wire Pilot
  • Nichols Research was recognized in the 1995 edition of NASA Spinoff Magazine
GOVERNMENT/SCIENCE APPLICATIONS
  • The Wire Pilot, essentially a small robot, is a programmable, motorized three-axis manipulator for precise positioning of filler wire relative to the welding torch and workpiece. The Wire Pilot was designed to automate the placement of filler wire during precision automatic and robotic welding
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Curator: SBIR Support