NASA 1995 SBIR Phase 1 SOLICITATION
PROJECT SUMMARY
Contract Id:
Proposal Number:
Project Title:
TURBINE EXHAUST PARTICULATE DETECTION BY LASER-INDUCED INCANDESCENCE
Technical Abstract:
PSI proposes to demonstrate the feasibility of laser-induced
incandescence as a practical, affordable instrument package for
detection of soot particles in test stand gas turbine exhausts.
The basic method utilizes a pulsed laser to radiatively heat
particles, and an imaging detection system to observe spatial
distributions of the time-resolved incandescence from the hot
particles as they cool following cessation of the laser pulse.
Demonstration experiments will observe spatially resolved
incandescence as a function of wavelength and time for various
laser wavelengths and fluences. A key part of the proposed
effort will focus on quantification of the diagnostic for
particle number density and size distribution by comparison to
light scattering and extinction measurements for flame-generated
soot particles. The Phase I effort will also include prototype
design considerations such as ruggedness, component packaging and
cost, and operating characteristics.
Potential Commercial Applications:
The proposed instrument will be useful to the Federal government
and the private sector for all diagnostic and process control
applications requiring the non-intrusive detection of submicron
particulates for environmental, tactical, or operational
purposes. In particular, the device will find applications in
the aviation, transportation, power generation, environmental,
and semiconductor manufacturing industries.
Name and Address of Offeror:
Physical Sciences Inc.
20 New England Business Center
Andover, MA 01810-1077
Contract Id:
Proposal Number:
Project Title:
PLANAR IMAGING AND LIF FOR QUANTITATIVE ASSESSMENT OF MIXING OF JETS ISSUING INTO A CROSSFLOW
Technical Abstract:
An innovative program using Laser-Induced Fluorescence (LIF) and planar imaging to
examine passive scalar concentration field (indicative of thermal field) is proposed.
One of the IHPTET (Integrated High Performance Turbine Engine Technology) goals is to
operate turbines at 2200-2500 K inlet temperatures, maintain efficiencies in the 88-94%
range and require total cooling flows of only 5% of the engine air flow rate. To
attain these goals, a thorough understanding of the factors which control the attachment
of film jets to the wall is mandatory. Effusion cooling offers a relatively simple
technique for the efficient cooling of gas turbine combustor and turbine blade walls.
Effusion cooling is strongly influenced by the number of holes, hole size, coolant flow
rate, injection angle and pressure drop across the holes. The ability to evaluate the
effectiveness of a design can improve design and reduce design cycle time. A fluores-
cence dye will be seeded in the coolant flow. The flow configuration tested will be of
direct practical relevance to state-of-the-art designs. In Phase I, passive scalar
characteristics will be obtained to establish feasibility. Phase II will use the
technique to evaluate the effectiveness of various designs.
Potential Commercial Applications:
Planar imaging and LIF provide a quantitative assessment of mixing of jets issuing into
a crossflow, which is of primary relevance in many engineering applications. Examples
include chemical processing, gas injection in combustors, film cooling for turbine and
combustor, V/STOL transition flight aerodynamics, pollutant dispersion. The technique
can trace several jet paths simultaneously and efficiently, and would find application
in many industries. The design of a more effective film cooling system for turbines
and combustors presents a second potential commercial product.
Name and Address of Offeror:
Scientific Research Associates Inc.
Box 1058, 50 Nye Road,
Glastonbury, CT, 06033.
Contract Id:
Proposal Number:
Project Title:
HEAT TRANSFER ENHANCEMENT IN TURBINE BLADES WITH ASYMMETRIC RIBS
Technical Abstract:
Gas turbines are required to operate with gas flows at temperatures more than 1400oC, much
higher than the melting temperatures of the blade material. The Coriolis force, induced by
rotation of turbine blades, results in highly non-uniform heat transfer distribution on leading
and trailing sides, leading to premature failure and unreliable thermal operation of the blade.
This is mainly due to the distortion of mainstream velocity profile by cross-stream secondary
flows. To combat this problem, use of Asymmetric ribs are proposed for heat transfer
augmentation, namely, thicker ribs on trailing side and thinner ribs on leading side. It is
anticipated that higher shear stress along the leading wall and lower shear stress on the leading
wall, enforced by asymmetric ribs, will yield enhanced and more uniform heat transfer.
The proposed investigation aims at obtaining uniform distributions of regional and local heat
transfer coefficients through mass transfer experiments and by using the analogy between heat
and mass transfer. Extensive experiments will be conducted with transverse and angled,
asymmetric ribs in a two-pass, square rotating channel. The local distributions obtained will
determine the extent of uniformity and enhancement of heat transfer with asymmetric ribs. A
wide number of operating and geometrical parameters will be examined. The proposed Phase I
project will identify the best rib configuration that can yield enhanced and more uniform heat
transfer in turbine blades.
Potential Commercial Applications:
The for asymmetric ribs include gas turbine blades for
aircraft engines and rotors of electrical rotating machinery. It will lead to higher power output,
higher thermal efficiency, and increased life cycle of gas turbine engines and turbomachinery.
Name and Address of Offeror:
Lynntech, Inc
7610 Eastmark Drive, Suite 105
College Station, Texas 77840
Contract Id:
Proposal Number:
Project Title:
DYNAMIC CLEARANCE CONTROL SYSTEMS FOR AXIAL COMPRESSORS
Technical Abstract:
The ability to control compressor running clearances under all gas turbine
operating conditions is crucial to improving future aircraft propulsion
capability, particularly as overall compressor pressure ratios increase.
Existing Active Clearance Control schemes are successful in controlling
steady-state cruise clearances. Current advancement in sensor, actuator,
and control technologies make the idea of controlling transient compressor
and engine clearances viable. This project will develop and evaluate
innovative compressor dynamic clearance control (DCC) concepts and will
provide hardware for demonstrating the preferred DCC configuration in a
compressor development rig. Phase I will establish DCC system requirements,
screen several competitive systems (including thermal, mechanical, magnetic
and electromagnetic approaches) and integrate results from ongoing P&W
sensor and control technology programs. Detailed technical analyses
(including bench testing) of the most promising configurations will be
conducted in Phase II, followed by detailed design and fabrication of
preferred actuation systems. The preferred system hardware may be
installed in the Advanced Concepts Evaluation (ACE) compressor rig and
its effectiveness demonstrated over various operating conditions. The
project is complementary (and will be coordinated) with ongoing Advanced
Technology projects and goals for the IHPTET initiative.
Potential Commercial Applications:
Implementation of a compressor DCC system will provide dramatic
improvements in gas turbine performance, including reduced SFC, reduced
parts count (fewer stages and elimination of abradable seals), reduced
engine weight, increased engine durability and decreased maintenance
and operating costs. Also, the technology developed will lead to dual-use
applications, due to teaming with P&W. The proposed project is complementary
to several ongoing P&W advanced technology programs, is compatible with the
goals of the IHPTET initiative, and will be coordinated with ongoing
Advanced Technology programs.
Name and Address of Offeror:
Concepts ETI, Inc.
4 Billings Farm Road
White River Jct., VT 05001
Contract Id:
Proposal Number:
Project Title:
FLASHBACK AND PREIGNITION PREVENTION IN LEAN, PREMIXED LOW NOX COMBUSTORS
Technical Abstract:
Lean premixed, prevaporized (LPP) high temperature combustor designs as explored for the
Advanced Subsonic Initiative, High Speed Research combustor and other aerospace programs
can achieve very low NOx emission levels; however, these designs may have problems with
flashback and preignition at high power conditions and during surge and rapid spool down. A
solution to these problems would remove a major barrier to acceptance in aircraft
applications. Precision Combustion, Inc. (PCI) has developed a novel system solution to this
problem. A proof of concept demonstration and evaluation is proposed in the Phase I
followed by high pressure testing in Phase II.
Potential Commercial Applications:
This proposal offers a critical enabling technology for a successful premixed High Speed
Research combustor and other aerospace low NOx combustor designs. Spinoff of the
technology for ground based systems will improve the safety of lean premixed prevaporized
gas turbine power generation units.
Name and Address of Offeror:
PRECISION COMBUSTION INC
25 SCIENCE PARK
NEW HAVEN, CT 06511
Contract Id:
Proposal Number:
Project Title:
NONLINEAR REAL-TIME HIGH RELIABILITY ENGINE CONTROL
Technical Abstract:
Robust nonlinear control strategies will be developed for
turbine engine real-time controls This effort will accommodates
an integrated nonlinear control approach for the design of a high
reliability control system based on advanced sensor processing,
robust and nonlinear control, and neural fuzzy control integration.
Several enabling advanced control technologies ranging from
robust control, analytic gain scheduling, and feedback linearization
approaches will be studied to demonstrate the effectiveness of the
advanced control technology to the aeropropulsion control system
design. Real-time implementation of high reliability engine control
system will be conducted. The ultimate goal aims to broaden the
engine operating envelop, and at the same time, to ensure stability,
flying quality and safety, cost reduction, graceful degradation and
reoptimization in the case of failures, malfunctions and damage.
Potential Commercial Applications:
The technique of integrated control and health monitoring
for turbine engines directly benefits the militarty/civilian
aviation and space areas. Such a system will lead to improved
performance, enhanced safety, and increased reliability,
availability, and durability. The developed hardware-in-the-loop
real-time simulation system can be applied to industrial
manufacturing and processing plants
.
Name and Address of Offeror:
American GNC Corporation
9131 Mason Avenue
Chatsworth, CA 91311
Contract Id:
Proposal Number:
Project Title:
CVD OF SEMI-INSULATING SILICON CARBIDE
Technical Abstract:
Interest is rapidly increasing in wide bandgap semiconductors for superior high frequency and high power electronics. Although silicon carbide (SiC) is the most advanced wide bandgap semiconductor from a materials and device processing point of view, extension to high frequency and high circuit density applications has been hindered by the lack of insulating or semi-insulating substrates. We propose to develop a thin film technology to grow semi-insulating SiC whose structure will be analogous to that of silicon on insulator (SOI). Instead of silicon dioxide, we will use vanadium-doped SiC, grown by chemical vapor deposition, as the insulator. Semi-insulating SiC epitaxial layers will enable the development of improved high frequency SiC devices, novel sensor passivation schemes for corrosive environments, and three dimensional integration of multiple devices. In Phase I we will investigate the CVD growth of vanadium-doped SiC films to achieve semi-insulating layers. In Phase II we will optimize the growth of semi-insulating SiC thin films and promote development of a SOI device technology through fabrication of prototype devices at ATMI and in collaboration with commercial and government laboratories.
Potential Commercial Applications:
The availability of semi-insulating SiC layers will enable not only the substrate isolation but a variety of novel device structures that will exploit SiC's broad range of exceptional physical and electronic properties. Applications include integration of high power, high frequency discrete devices and circuits and sensors and electronics designed for high temperature operation.
Name and Address of Offeror:
Advanced Technology Materials, Inc.
7 Commerce drive
Danbury, CT 06810
Contract Id:
Proposal Number:
Project Title:
ACTIVE STABILITY CONTROL OF TURBINE ENGINE COMBUSTER AND COMPRESSOR
Technical Abstract:
The firm proposes to design, develop, and test an innovative combustion control
actuator, which can control pattern factor and combustion instability. The firm also proposes
to investigate the coupling between active compressor stall/surge control and active
combustor stability/pattern factor control.
The motivation for the proposed work is three-fold: 1) a need to control the
combustor pattern factor to improve efficiency and prolong life; 2) an interest to control
compressor surge and rotating stall (surge/stall) to enhance operability and performance; and
3) a general lack of attention to the coupling between compressor and combustor with regard
to active stabilization of either component.
The innovations of the proposed program are: 1) a wide-band fuel actuator for
combustion control, 2) a methodology for pattern factor and stability controls, and 3) an
integrated model of compressor and combustor for analyzing their coupling and for designing
active control systems.
Potential Commercial Applications:
The benefits will be to: 1) reduce development time and cost for active control systems, 2)
prolong turbine stator life through pattern factor control, 3) reduce operational costs of turbine
engines through increased fuel economy by active surge/stall control, and 4) enhance
operability through surge and combustor control (light-off limit). The proposed technologies
has great potential for future commercial turbine engines as illustrated in a market analysis.
Name and Address of Offeror:
Scientific Monitoring, Inc.
4801 S. Lakeshore Drive, Suite 202
Tempe, AZ 85282
Contract Id:
Proposal Number:
Project Title:
HYBRID LAMINAR FLOW CONTROL TECHNIQUE FOR ENGINE NACELLES
Technical Abstract:
We propose to develop a new hybrid laminar flow control (HLFC) technique that utilizes
localized heating and wall shaping to maintain large regions of laminar flow on
engine nacelles. The strong stabilizing effect of localized heating in two-
dimensional and axisymmetric flows has been demonstrated in computations
performed at High Technology Corporation and NASA Langley Research Center
as well as in Russian and U.S. wind-tunnel experiments. In phase I, a technical
and economical feasibility evaluation of using localized heating and wall shaping
as a HLFC technique for compressible flow past an engine nacelle will be made.
The technique is very attractive because it avoids the use of suction. Furthermore,
heating the leading edge region can serve as a deicing tool.
Potential Commercial Applications:
The development of a hybrid laminar flow control (HLFC) technique that
utilizes localized heating and wall shaping and its application to laminarize
the flow past engine nacelles avoids the problem associated with using suction
on this configuration. Maintaining large regions of laminar flow past engine
nacelles amounts to about 2% reduction in drag on the whole aircraft which
results in fuel-cost savings.
Name and Address of Offeror:
High Technology Corporation
28 Research Drive
Hampton, VA 23666
Contract Id:
Proposal Number:
Project Title:
OPTIMAL DESIGN OF LAMINAR FLOW WINGS
Technical Abstract:
We propose to develop an innovative product that will be used to design natural
laminar flow (NLF) and hybrid laminar flow control (HLFC) airfoils. The objective
is to delay the transition to turbulence for the purposes of drag reduction. A
unique feature of this product is the application of a systematic procedure for
the design of optimal three-dimensional wing geometry and control system configurations.
The explicit identification of constraining factors that inhibit design improvement
is also unique. Optimizing the stability characteristics for boundary layer instabilities
using inverse methods is unprecedented. This development is achieved by an innovative
combination of parabolised stability equation (PSE) methodology and recent developments
in adjoint methods. Non-parallel flow and wall-curvature effects are incorporated.
Bonus features include rapid computation, a receptivity analysis, and a complete
analysis of the most effective control strategies. There is a demand for this product in
laminar wing design for commercial and military vehicles and in particular for
the high speed civil transport (HSCT). It will reduce design cycle times for laminar
flow wings by providing trial designs more quickly and with accurate modelling.
Costly wind tunnel testing will be reduced, as will very costly flight testing.
Potential Commercial Applications:
There is a universal demand for drag reduction on aerospace vehicles. This tool
will find application with aircraft designers and manufacturers aiming at efficient
wing, nacelle, and control surface design. Development of a high speed civil
transport (HSCT) as a commercially viable vehicle requires laminar flow wings.
This product will find application with the HSCT design project.
Name and Address of Offeror:
DynaFlow, Inc., P.O. Box 21319, Columbus, Ohio 43221, USA.
Contract Id:
Proposal Number:
Project Title:
A TOOL FOR ANALYSIS & OPTIMIZATION OF THE DYNAMICS OF HIGH LIFT CONTROL DEVICES
Technical Abstract:
We will develop a tool which will allow NASA Langley to study the dynamical effects of control (using vortex generators) on high lift airfoils. It is crucial to further our present understanding of these control devices and their influence on the dynamics of the turbulent boundary layer if we hope to improve performance. At the present time the effects of vortex generators (VG) are examined using LDV. This provides insight into the influence of these control devices on the structure of the mean flow, but the time dependent features are lost.
The proposed tool will allow the reconstruction of the dynamics of the flow and the design of control schemes based on these models.
The tool will advance flow-physics modeling and control of high lift flows.
Potential Commercial Applications:
The proposed tool will provide new capabilities for design of flow control devices using experimental data. The tool will be applicable to: Flows in high lift configurations, Leading edge vortex control for maneuverabilty, Combustion instabilities, and Flows in industrial applications. The tool will be a module in a widely used instrumentation package, assuring a ready commercial market.
Name and Address of Offeror:
BEAM Technologies, Inc.
110 N. Cayuga Street
Ithaca NY 14850-4331
Contract Id:
Proposal Number:
Project Title:
A SOFTWARE ARCHITECTURE FOR EFFICIENT VISUALIZATION OF LARGE, UNSTEADY CFD RESULTS
Technical Abstract:
Modern Computational Fluid Dynamics (CFD) solutions routinely generate 3D grid and solution data
sets that exceed many hundreds of megabytes. This problem is further exacerbated when the flow
under study is transient (time-varying), in which case they may exceed 100 gigabytes in size.
Visualization of these results can be very difficult and time consuming, due to limitations in (a)
processing power, memory and graphics speeds of workstations and computers and (b) current
software tools used for post-processing. The offeror proposes herein to create and utilize innovative
software techniques to provide significant improvements in the speed and convenience of visualizing
these large CFD data sets. The approach is based on the use of Data Pre-processing, a Database
Access Model and Subfield Extraction to create an access methodology that makes tradeoffs between
time and space, to optimize the usage of computing and visualization hardware. Such an access
methodology is applicable to both structured and unstructured grid data and can be subsequently
integrated into existing and future visualization environments so that the benefits may be widely
utilized. High performance, convenient visualization of such data will allow NASA to increase the
pace at which transient, complex aerodynamic, aerothermodynamic and aeroacoustic phenomena are
understood.
_
Potential Commercial Applications:
Development of software toolkits and workbenches for the visualization of large, transient field data
such as CFD and structural analysis solutions and remote sensor data.
_
Name and Address of Offeror:
JMSI, Inc. dba Intelligent Light
1099 Wall St. West, Suite 387
Lyndhurst, NJ 07071
Contract Id:
Proposal Number:
Project Title:
ROBUST PNS CODE FOR FLOWS ABOUT COMPLEX VEHICLES WITH EMBEDDED SUBSONIC REGIONS
Technical Abstract:
The goal of this research is to produce a new,robust,parabolized
Navier-Stokes (PNS) code which will significantly reduce computer time
required to calculate flows about complex vehicles with embedded subsonic
regions. One of the major drawbacks of "current day" PNS codes is that
they cannot be used to compute inviscid subsonic/separated regions
which occur near canopies, wing-body junctures, etc. The current practice
is to use a full Navier-Stokes(N-S) code in these regions and use a PNS
code for the remainder. Because of the difficulties associated with
interfacing two different codes, many investigators have resorted to
using a N-S code for the entire flowfield. This is in spite of the fact
that a PNS code is at least one order of magnitude faster than a N-S
code. In the proposed research, innovative techniques will be developed
to detect and measure the extent of embedded subsonic regions. In these
"elliptic" regions, the PNS equations will be solved "globally" in an
iterative fashion to duplicate the results obtained with a N-S code.
During Phase I, a 2-D version of the code will be developed using
NASA's UPS code as a framework. During Phase II, a fully three-
dimensional code will be produced.
Potential Commercial Applications:
The new PNS code developed in this study will significantly reduce the
computer time required to calculate flows about supersonic/hypersonic
vehicles such as the proposed high-speed civil transport(HSCT). The code
will accurately predict surface pressures, heat transfer rates, and
aerodynamic coefficients for the entire vehicle. Designers throughout the
aerospace industry will be able to utilize the efficiency of the new
code to incorporate viscous effects in their trade-off studies of future
flight vehicles.
Name and Address of Offeror:
Engineering Analysis, Inc.
3214 Greenwood Circle
Ames, IA 50014
Contract Id:
Proposal Number:
Project Title:
LAMINAR-TURBULENT TRANSITION PREDICTION OF REACTING FLOWS IN HYPERSONIC VEHICLES APPLICATION
Technical Abstract:
Hypersonic boundary-layer stability of chemically reacting flows is of fundamental
importance in the design of future space transportation vehicles. Capability to
analyze and predict disturbance evolution in reacting flows is crucial for the
improvement of aerothermodynamic performance of the vehicle. We propose to
apply the state-of-the-art Parabolized Stability Equations (PSE) method to tackle
the problem. The PSE method includes the global history and nonlinear effects
and is particularly suited for handling the supersonic-mode disturbances that are
relevant in hypersonic boundary layers. Real gas effects with equilibrium or finite-
rate chemistry will be studied within the framework of both linear and nonlinear
PSE based upon the absolute amplitude concept. The tool developed can then be
used for future aerodynamic design of hypersonic vehicles.
Potential Commercial Applications:
Aerodynamic design of hypersonic vehicles is an important element in the aerospace
industry. In particular, when designing the next-generation SSTO launch system
which is crucial for the competitiveness of U.S. aerospace industry, engineers are
often faced with the lack of proper tools to analyze and predict the
aerothermodynamic performance related to laminar-turbulent transition at
hypersonic speed. The computational tool developed in this study will greatly
enhance the design capability and thus provide guidelines for future development.
Furthermore, the stability code for reacting flows can also be used for component
designs in the inlet and combustion chamber to study the effect of mixing.
Name and Address of Offeror:
High Technology Corporation
28 Research Drive
Hampton, VA 23666
Contract Id:
Proposal Number:
Project Title:
FLUID-STRUCTURE-THERMAL INTERACTION FOR HYPERSONIC VEHICLE ANALYSIS/DESIGN
Technical Abstract:
ResearchSouth, Inc. proposes to develop computer software for analysis
/ design of advanced hypersonic vehicles using methods for general
fluid-structure-thermal interaction. Specifically, the airframe
forebody thermoelastic effects on the bow shock, and the engine cowl
thermoelastic effects on the engine inlet lip shock are addressed.
Using the new software,the optimum airframe-engine stiffness can be
computed which provides the appropriate compromise between reduced aero
/ propulsion performance and added weight. In the long term, a coupled
analysis will allow a smart structures capability to be developed which
provides increased propulsive performance over current designs by
maximizing mass capture over a range of mach numbers. The Phase I
effort will treat the fluid-structure-thermal interaction problem by a
loosely coupled algorithm using the Computational Fluid Dynamics code,
SAM3D, and the Computational Structural Dynamics code DYNA3D. We will
formulate the algorithms, code the mesh interface routines and then
perform an analysis of a 3D interaction for an advanced hypersonic
vehicle test problem. Phase II will extend the software to a
production package with adaptive meshing in 3D, interfaces to CAD
data bases, and extensive verification and validation. This software
will enable NASA to perform efficient and rapid design assessment of
advanced hypersonic airbreathing concepts.
Potential Commercial Applications:
Important commercial problems that require fluid-structure-thermal
interaction are:Deformation or inflation of fabrics such as parachutes,
airbags, parasails, and tents: Aeroelasticity of flexible structures
such as thin high-aspect ratio wings, missiles and drones:
Shock/Structure interaction caused by blast waves on buildings from
explosions inside and outside the building: Commercial airplane design,
where the deformation of the structure due to aerodynamic and
aerothermal loads is large: Weather related problems such as winds from
hurricanes and tornadoes impacting cars, planes, buildings, and bridges
: Sea-going craft design, such as ships and boats, to withstand high
speed wave impacts. This software will represent a major improvement
in the power and quality of analysis / design tools available to
world industries.
Name and Address of Offeror:
ResearchSouth, Inc.
555 Sparkman Dr., Suite 818
Huntsville Alabama 35816
Contract Id:
Proposal Number:
Project Title:
WATER VAPOR SENSOR FOR HYPERSONIC WIND TUNNELS
Technical Abstract:
Knowledge of the efficiency of combustion, which can be gained through absorption
spectroscopy of water vapor, is crucial to the interpretation of test results in hypersonic test
facilities at Langley Research Center. Our innovation is a tunable infrared laser source, based on
the nonlinear frequency conversion of diode lasers, which can be tuned onto strong absorption
lines of the hot water vapor produced in the combustion process. Using this laser source, rapid
measurements of water vapor temperature and concentration, from which the combustion
efficiency can be derived, will be made possible for the first time. Our innovation incorporates a
new material (which we are developing at Deacon Research) as the nonlinear medium in the light
source. In Phase I we will prove experimentally that our light source is capable of producing
useful amounts of infrared radiation at the best infrared wavelengths for water vapor detection in
hypersonic wind tunnels. During Phase II we will build an optimized device, measure its
performance, develop strategies for tuning the device, and deliver a working prototype to Langley
Research Center for use in quantitative measurements of combustion efficiency.
Potential Commercial Applications:
Our water vapor sensor will be used for process monitoring in the semiconductor and food industries.
Name and Address of Offeror:
Deacon Research
2440 Embarcadero Way
Palo Alto, CA 94303
Contract Id:
Proposal Number:
Project Title:
ACOUSTIC PROBES FOR SOUND MEASUREMENTS IN FLOW
Technical Abstract:
This innovation consists of developing in-flow microphone enclosures (acoustic probes) that will have
negligible self-noise over a wide range of free-stream and operational conditions. The goals are to
provide probes that are superior to any existing ones because they are (1) less sensitive to free-stream
turbulence, (2) easy to manufacture, (3) effective over a wide range of Reynolds numbers and Mach
numbers, and (4) insensitive to angle of attack and yaw. The acoustic probes will be useful for
measuring acoustic signals and determining noise-source locations in wind tunnels, on aircraft, in
engine inlets, and in air-conditioning ducts.
The probe designs will rely on a knowledge of aeroacoustic principles that relate probe self noise to
probe aerodynamic characteristics. The aerodynamic design of the probes will be carried out by
modifying an existing computer program for solving the full Navier-Stokes equations to serve as an
iterative design-tool.
Potential Commercial Applications:
There is a wide range of opportunities for pursuing the commercial development of the probes after the
completion of Phase IIwhen there will be a well validated design. There are both government and
non-government markets for quiet acoustic probes that are effective in high-speed turbulent flows.
Manufacturers of acoustical testing and measuring equipment have, for a number of years, marketed
special microphone "nose cones" and "slit probes" that decrease turbulence-induced noise in high-
speed flows. However, the quiet microphone enclosures to be developed in Phases I and II of this
project should provide much better performance than the commercially available probes. In addition,
the simpler designs of the new probes should make them less costly to manufacture. With those
advantages there is a good opportunity to break into the special market niche.
In addition to a large civilian market, there is potentially a large market for the probes for use on
military weapons systems, such as the Army BAT, if the probes turn out to be significantly better than
existing ones.
Name and Address of Offeror:
Aeroacoustics Associates
30235 Via Victoria
Rancho Palos Verdes, CA 90275
Contract Id:
Proposal Number:
Project Title:
DYNAMIC TESTING AND HIGH FIDELITY MODELING OF NONLINEAR UNSTEADY AERODYNAMICS
Technical Abstract:
Traditional forced oscillation and rotary wind tunnel tests produce separate sets of aerodynamic data
for oscillations about the body axis and rotations about the velocity vector, respectively. However,
large-amplitude maneuvers such as departure and falling leaf often subject the aircraft to complex
combined motions that significantly deviate from those seen in the typical dynamic wind tunnel tests.
Due to the non-linear aerodynamic phenomenon, it is often difficult to accurately predict the
aerodynamic characteristics with vector addition of rotary and forced oscillation data. An innovative
approach of acquiring unsteady wind tunnel data by augmenting the current rotary balance rig at
NASA Langley's 20 ft wind tunnel with forced oscillation capability is proposed. Such combined-
motion rig capable of superpositioning body-axis oscillations over a steady velocity-axis rotation will
be used to acquiring unsteady aerodynamic data under conditions closely matching what aircraft may
encounter. Further, an improved approach will be formulated to utilize such combined-motion data for
accurate simulation of aircraft motions. This effort will pioneer dynamic wind tunnel testing
techniques for complex, unsteady motions as well as the utilization of such data in simulations to
predict aircraft characteristics under dynamic conditions.
_
Potential Commercial Applications:
The successful completion of the development envisioned will provide Bihrle Applied Research with
the capability to expand its current data acquisition, analysis and simulation support services to include
methods for collecting and implementing all the required dynamic terms needed to simulate large angle
motions in a single test environment. This singularly unique test capability will be made available to
all aviation concerns, and will be particularly useful to: civil markets in their attempts to improve the
fidelity of their engineering and training simulations; and military manufacturers and agencies as they
attempt to improve the maneuverability of their current configurations, and all parties as they attempt
to increase the safety and productivity of their flight test programs.
_
Name and Address of Offeror:
Bihrle Applied Research, Inc.
18 Research Drive
Hampton, VA 23666
NAME AND TITLE: John Ralston, Engineering Manager
SIGNATURE:
DATE: 10 July 1995
Contract Id:
Proposal Number:
Project Title:
HIGH-INERTIA ROTOR & HIGH-SPEED HIGH-ATTITUDE LONG-RANGE CRUISE GYROPLANE
Technical Abstract:
A next-generation high-speed rotorcraft is achieved by combining the
best qualities of the autogyro for take-off and landing with the best qualities
of the airplane. The resulting high-inertia rotor gyroplane with a low disk
loading of less than 4 lb/sq ft, can make vertical jump take-offs to clear 50
feet and cruise for long ranges efficiently at high altitudes to 45,000 feet
and high-speeds to 300 knots. The wing allows the rotor to be unloaded and
slowed in high-speed cruise flight.
The objective of this SBIR is to use theory and full scale test data to
demonstrate that a gyroplane can be designed to have efficient high-speed high-
altitude cruise greatly exceeding that available with helicopters, and equaling
or exceeding the performance of airplanes. Theoretical predictions will be
made for the CarterCopters Gyroplane which is now under construction. Ground
test data will be obtained using CarterCopters high-inertia rotor which is now
in ground tie-down testing.
Phase I will establish the feasibility of the gyroplane and the
readiness and merit for using CarterCopters Gyroplane for flight research in
Phase II. The commercialization plan in the final report will show an early
entry into the five place pressurized or non-pressurized market and how the
gyroplane will help revive general aviation.
Potential Commercial Applications:
The decreasing number of available airfields in the United States is
hurting the already declining general aviation business. The gyroplane has the
potential for reviving general aviation by virtue of its ability to take-off
and land where there are no airfields, and its high-speed, high-altitude, long-
range economical cruise. These features are also advantages in other markets
including law and drug enforcement, utility use, news coverage, corporate,
agriculture, emergency medical service, and military in foreign markets as well
as the U.S.
Name and Address of Offeror:
CarterCopters
5720 Seymour Highway
Wichita Falls, Texas 76310
Contract Id:
Proposal Number:
Project Title:
INTERACTIVE FLOW MEARSUREMENT (IFM) SYSTEM FOR HIGH REYNOLDS NUMBER WIND TUNNEL TESTING
Technical Abstract:
An Interactive Flow Measurement (IFM) system will be developed for conventional and
cryogenic high-Reynolds number wind-tunnel testing. The IFM system will be the first
interactive flow diagnostics tool for on-line detection and display of boundary-layer
transition and flow separation. Such a system will allow the test engineer to change
flow conditions and instantaneously observe the effects of these changes on the boundary
layer characteristics and aerodynamic design performance of the test model without
interrupting the tunnel operation. IFM will provide designers the freedom to effortlessly
fine tune model configurations and try "what-if" scenarios.
The innovative, hands-off instrumentation approach has become possible thanks to recent
advances made by Tao Systems in multi-channel constant voltage anemometers and quantitative
flow diagnostic techniques for boundary-layer measurements using multi-element, surface
hot-film sensors. IFM will make design work and CFD code validation efforts faster, will
increase productivity by an order of magnitude with corresponding savings in tunnel-test-
hours and cost. A proof-of-concept instrumentation and flow diagnostics system will be built
in Phase I to detect and display the instantaneous spatial location of boundary-layer transition.
Potential Commercial Applications:
The proposed innovation meets the critical need for real-time detection of critical
boundary-layer phenomena in high Reynolds number wind-tunnel testing. The proposed
system will be a useful tool for CFD code validation testing, evaluation of new design
configurations, as well as for routine wind-tunnel testing of complete aircraft and
their components. The proposed interactive flow diagnostics tool has the potential
to revolutionize active flow control technology.
Name and Address of Offeror:
Tao of Systems Integration, Inc.
22 Enterprise Parkway, Suite 150
Hampton, VA 23666
Contract Id:
Proposal Number:
Project Title:
HIGH BANDWIDTH PRESSURE SENSOR
Technical Abstract:
_
Physitron (with support from Vanderbilt University) proposes the development of an innovative microelectronic solid state pressure sensor using a doped diamond membrane as a piezoresistive sensor. This sensor development will take advantage of and commercialize intellectual property developed at Vanderbilt University. Diamond offers extremely high values of strength, stiffness, and hardness which makes feasible its use under extreme conditions not possible with other materials. Piezoresistive sensors have precedent in pressure measurement applications, most of them being derived from silicon-based technology. The material properties of diamond, six times stiffer and 500 times stronger than silicon, will provide considerably enhanced performance (more than 10X) in high pressure environments. Diamond sensors offer the potential to meet test requirements using the same instrumentation and sensor techniques which are presently in place.
Phase I of the proposed work will design, build, and test a diamond-based pressure sensor with a bandwidth greater than 250 kHz. Testing/analysis during Phase I will determine the sensitivity and temperature tolerance. The Phase II program will then develop a full-scale pressure sensor which can be applied to field testing.
Potential Commercial Applications:
_
A diamond technology sensor using a diamond membrane will allow dynamic measurements at pressures, temperatures, and environmental conditions well beyond current technology. This can be applied not only to wind tunnel tests, but also, with slight modification, it could be used for solid state testing, high explosive testing, high energy physics research, and commercially for robotics control and biosensing.
Name and Address of Offeror:
Physitron, Inc.
3304A Westmill Drive
Huntsville, AL 35805
Contract Id:
Proposal Number:
Project Title:
A NEW APPROACH TO HOT-WIRE/HOT-FILM CALIBRATION IN SUPERSONIC/HYPERSONIC FLOWS
Technical Abstract:
A new approach for calibration of hot-wires is proposed, which simplifies the calibration
procedure and reduces the tunnel run-time by an order of magnitude. In supersonic and
hypersonic flows it is generally accepted that the velocity and density sensitivities are equal.
Thus the direct measurable quantities are only mass flow, m, and total temperature, To. Very
few supersonic facilities have the capability of varying To over an adequate range. However,
if overheat parameter aw is used to calibrate the hot-wire, then directly measurable quantity,
voltage, will be a function of mass flow, overheat parameter and wire temperature i.e., ,
where aw contains the needed total temperature information. In this innovation, the
feasibility of calibrating 2-wire probe using CTA with functional relationship in
supersonic/hypersonic flows will be shown. The advantage of using aw instead of To is that
it is not necessary to know the recovery factor, , and coefficients in wire resistance to
temperature relationship, and , for a given probe during calibration. This technique will
provide the most accurate calibration procedure for hot wire probes and it will be possible to
obtain accurate temperature fluctuation information. Other conventional methods would
require additional measurements to get the required information.
_
Potential Commercial Applications:
The technique simplifies the calibration process of hot-wires, significantly reducing the run-
time and test matrix required to conduct calibration tests. The proposed innovation has
potential application in atmospheric wind tunnels, where there is no ability to obtain any
temperature sensitivity information at present.
_
Name and Address of Offeror:
Advanced Engineering
140 Leslie lane
Yorktown, VA 23693-4420
Contract Id:
Proposal Number:
Project Title:
NUMERICAL STRUCTURAL-ACOUSTIC ANALYSIS METHODS FOR THE MID- FREQUENCY RANGE
Technical Abstract:
In the proposed work, the first numerical analysis technique that combines
both deterministic and statistical methodologies will be developed. The
eventual goal is that this technique can be used for the prediction of the
sound field (e.g. noise) in aircraft cabins. This technique will be initially
developed and evaluated for beams (Phase I) and then extended to other types
of structural components (Phase II). Furthermore, the feasibility of
implementing the technique in a commercially viable finite element analysis
program will be investigated. The deterministic and statistical approaches
will be used for the components of beam structures that are "short" and "long,"
respectively, compared to a wavelength. The technique for coupling these two
approaches together where short and long members join will be developed and
evaluated. Evaluation will be accomplished by numerically predicting the
response of a three-beam system and comparing the numerical results with known
analytical solutions. The technique will be implemented in an existing finite
element program and its commercial feasibility will be determined by examining
such things as ease of use and execution speed. The work will be performed
over a period of six months by Automated Analysis Corporation personnel with
assistance from personnel at Purdue University.
Potential Commercial Applications:
The numerical analysis technique developed in Phase I will form the basis for
further development of an energy finite element program currently being
developed by Automated Analysis Corporation for commercial distribution. This
program will be useful to noise, vibration, and harshness (NVH) engineers in
the aerospace, automotive, and defense industries.
Name and Address of Offeror:
Automated Analysis Corporation
2805 S. Industrial Hwt., Suite 100
Ann Arbor, MI 48104-6791
Contract Id:
Proposal Number:
Project Title:
EFFICIENT PARALLEL IMPLEMENTATION OF FLOW SOLVER INS3D-UP
Technical Abstract:
We will demonstrate feasibility of an efficient parallel implementation of the
incompressible 3-dimensional Navier-Stokes solver INS3D-UP on distributed-memory
MIMD computers. The work will include a relatively limited solver implementation,
without turbulence model, complex boundary conditions, extensive I/O, or multi-
ple-zone capabilities. Initially only point-relaxation will be provided. The
target architecture is an IBM SP2 computer, but use of the Message Passing
Interface standard will ensure portability to other platforms. Efficiency will
be demonstrated by comparison with a single-processor version of the code, to be
ported to the IBM SP2 as well. Both absolute performance and scalability will be
examined. The resulting parallel code will be extended in Phase II to include a
1-equation turbulence model, realistic boundary conditions, I/O for restarts and
visualization, Chimera multiple-zone capabilities, and line-relaxation. More
advanced solution techniques like GMRES will also be investigated.
INS3D-UP is one of the three NASA Ames production flow solvers (the others are
CNSFV and OVERFLOW) for overset structured grids. Availability of an efficient
parallel version will greatly enhance the usefulness of the code and increases
the range of flow problems that can be solved cost-effectively.
Potential Commercial Applications:
The two main target areas in the aircraft industry for use of a parallel version
of INS3D-UP are that of the Advanced Subsonic Transport (AST) and of propulsion
systems. Within AST, incompressible 3-dimensional flow solvers are used, among
others, for the simulation of high-lift and laminar-flow-control devices. Boeing
and McDonnell-Douglas would be the main beneficiaries of the parallel program.
In propulsion systems Pratt\&Whitney, Rocketdyne and Aerojet constitute the most
important users of high-performance incompressible-flow codes. However, paral-
lelization of INS3D-UP will increase the cost-effectiveness of the program to
such an extent that it will also become attractive for more traditional types of
engineering computations, such as construction (wind noise around buildings) and
automotive engineering (wind drag of cars).
Name and Address of Offeror:
FIRM NAME NumeriEx, Inc. (NEI)
MAIL ADDRESS 2378 Lida Drive
CITY/STATE/ZIP Mountain View, CA 94043
Contract Id:
Proposal Number:
Project Title:
AN INTERFACE PROTOCOL & GENERIC REMESHING ENVIRONMENT FOR DEFORMABLE & MOVING BODY SIMULATIONS USING ANY FLOW SOLVER SYSTEM
Technical Abstract:
The difficulty in performing CFD simulations for deformable or moving
bodies
is primarily due to the lack of available mechanisms to link data and
functionality of flow solver, grid generation and CAD systems. The
development of an interface protocol and generic remeshing environment
is
proposed to alleviate such difficulties and allow for any flow solver
system
to be used for deforming and moving body flow simulations. This approach
eliminates the high costs associated with developing and maintaining
individual remeshing capabilities for each CFD flow solver.
The proposed interface protocol and remeshing environment facilitates
access
to the data and functionality of each module of the multi-disciplinary
analysis system by providing bi-directional data associativity between
modules. All information necessary during remeshing and needed for the
analysis codes will be provided for in the interface protocol. The
remeshing
functionality and integrated CAD and grid generation database will be
provided
for by a commercial geometry modeling and grid generation software
system,
CFD-GEOM. The remeshing environment will be user programmable through
a
Visual Computing Environment which will be used to control the flow of
information between the remeshing environment and analysis codes using
the
developed interface protocol across a networked workstation system.
Potential Commercial Applications:
The remeshing environment will be commercialized by CFDRC for use in
performing multi-disciplinary analysis problems involving deforming or
moving
bodies or for adaptive remeshing purposes. Two modes of
commercialization are
feasible. The first is to incorporate CFDRC Computational Fluid Dynamics
products into the remeshing environment and market as a package. The
second
is to market just the remeshing environment and allow customers to
incorporate
their analysis tools of choice into the environment.
Name and Address of Offeror:
CFD Research Corporation
3325 Triana Blvd.
Huntsville, AL 35805
Contract Id:
Proposal Number:
Project Title:
AN ECONOMICAL HYBRID ANTI-ICING SYSTEM
Technical Abstract:
An effective and efficient hybrid ice protection system is proposed to maintain a clean
leading edge (LE) surface on roughness sensitive airfoils with minimum power
requirements. The innovation utilizes the best features of two systems: thermal
anti-icing and mechanical de-icing. A thermal system located at the leading edge will
supply the energy required only to maintain the impinging supercooled water droplets in
a liquid state (running-wet operation). The LE is kept free of ice contamination with
a small fraction of the power that would be required for total evaporation.
Eventually, the runback water will freeze downstream of the heated zone where any
thermal system would be inefficient due to the low surface wetness factor. A Low Power
De-Icing (LPDI) system will be used at those locations to remove the ice accumulation
periodically due to frozen runback while maintaining its thickness below 0.1". This
arrangement has never been explored to the best of our knowledge. The combined system
shall be capable of operating at a low power budget to meet the limitations of Regional
Airliners and modern aircraft with advanced wing designs while maintaining effective
lifting capabilities during icing encounters.
Potential Commercial Applications:
The commercial potential application of the proposed SBIR project covers a broad range
of aircraft categories and classes. This includes turboprop, turbofan, and turbojet
powered aircraft of all categories. Regional Airliners will benefit most from the
innovation due to their relatively limited power budget. This innovation is
particularly beneficial to new and future generation of airfoils that are sensitive to
LE roughness.
The hybrid system could be applied to either or both of the wing and horizontal
stabilizer surfaces. Core flow is becoming more scarce in turbofan engines of large
transport category airplanes which could also benefit if this trend continues. The
technology could also be applied to engine inlet nacelles except where FOD is a major
concern; although, the thickness of ice shed is small and could be safely ingested by
the engine without damage to its rotating components.
It is also possible that an electro-thermal or hot air system which is already in place
but whose operation results in unacceptable runback refreeze might be retrofitted and
made to perform satisfactorily. This is accomplished by reducing the heating power
just enough to prevent freezing at the LE, and adding a LPDI system downstream to
shatter the frozen runback.
Name and Address of Offeror:
Cox & Company, Inc.
200 Varick Street
New York, NY 10014
Contract Id:
Proposal Number:
Project Title:
A LOW POWER HYBRID ICE PROTECTION SYSTEM FOR AGATE CATEGORY AIRCRAFT
Technical Abstract:
While larger turbojet and turbofan powered aircraft are typically de-iced using bleed air,
electrothermal or a combination of those two technologies, lower powered aircraft are typically
de-iced using pneumatic de-icers. The primary reasons for using pneumatic de-icing systems are
low weight and low power requirements. However pneumatic de-icers typically impose a
performance penalty wich will become even more significant on future laminar flow and AGATE
category aircraft operating at over 200 kts. Pneumatic de-icers were invented prior to world war II
and while they are still being incorporated into new aircraft designs they have many design
limitations. Based on recent breakthroughs in low power de-icing technologies at IDI, we propose
to design and build a hybrid ice protection system based on Shape Memory Alloy and electro-
magnetic de-icing actuators, which are suitable for incorporation into todays high performance
laminar flow wings. This approach combines the recently proven Shape Memory Alloy de-icing
system which efficiently de-bonds accreted ices, and an efficient electromagnetic system which
sheds the debonded ice into the free stream air. A system of the type proposed would enable
the efficient de-icing of large surface areas with a very low power requirement. Such a system
could be needed to meet future requirements by the FAA for large droplet ice protection. The
Phase I effort will emphasize the development of a functional demonstrator. Phase II will center
around designing and building a full scale wing cuff system, then testing the wing cuff both in an
icing wind tunnel and in flight.
Potential Commercial Applications:
The proposed de-icing system could potentially be offered as a retrofit system to all general
aviation aircraft currently equipped with pneumatic de-icing boots. Additionally, resulting
improvements in thin-layer ice removal provide substantial enhancements to safety when
considering the sensitivity of modern airfoils to thin layers of ice. The market for such a device in
lower powered turboprop and general aviation aircraft is substantial. IDI will be teaming with Cox
& Company, Inc. and Bell Helicopter Textron for commercialization of the Low Power De-Icing
technology during the Phase II and III program (see enclosed letters)
.
Name and Address of Offeror:
Innovative Dynamics, Inc.
244 Langmuir Lab
95 Brown Road
Ithaca, NY 14850-1252
Contract Id:
Proposal Number:
Project Title:
PREDICTABLE REAL-TIME MULTIPROCESSING IN AIRBORNE SYSTEMS
Technical Abstract:
The purpose of the proposed research is to incorporate
predictability into the performance of embedded aircraft data
systems implemented by multiprocessor artchitectures. Several
characteristics required in aircraft control and associated
signal processing include repeated execution of the same
algorithm, highly predictable and reliable performance, and the
ability to meet hard deadlines for outputs. Dataflow
computational models are used to create a real-time
multiprocessing design methodology which can achieve
performace bounds given sufficient processors. A key approach
to achieving predictable performace is to control injection
rate of input data and to modify the dataflow graph precedence
so that a processor is always available to execute an enabled
graph node. In the proposed research effort, investigations
will be carried out to achieve predictability under variable
task execution times and a scheduling software tool will be
developed. Computational times of tasks in aircraft data
systems can vary due to cache miss in the processor, data
dependent processing, or sharing of common resources such as
memory. Predictability of aircraft control algorithms will be
absolutely essential for safety and efficiency.
Potential Commercial Applications:
The schedulting software tool developed will be
directly impacting the aircraft industry's cockpit control
systems. Commercially available digital signal processing
software COMDISCO can license the software from UniSoft and
incorporate into their system. Aircraft data system
manufacturers like Westinghouse, Loral, Harris and Allied
Signal will be able to use and incorporate this tool into their
systems. These systems will add value to commercial aircraft
companies like Boeing, McDonnel Douglas and Lockheed and aid
the pilot in making the right decision.
Name and Address of Offeror:
UniSoft Consulting, Inc
409 Albacore Drive
Yorktown, VA 23692
Contract Id:
Proposal Number:
Project Title:
A PROGRAMMING ENVIRONMENT FOR THE DEVELOPMENT OF LARGE SCIENTIFIC SYSTEMS ON A DISTRIBUTED COMPUTING NETWORK
Technical Abstract:
Large, scientific systems composed of several application codes coupled together to execute
on a distributed computer network can be complex to develop. Multi-disciplinary Design
Optimization (MDO) and Systems Analysis (SA) are examples of such systems. The
proposed
programming environment will be designed to facilitate the building of such systems.
The environment will consist of the following:
a graphical and template-based programming language;
an integrated debugging and code verification strategy; and
a modular design with interface protocols.
The high-level language is proposed to reduce the programming effort. Because of the
resulting
complex execution systems, the environment will provide assistance in verifying the
correctness
of a computation. A modular design based on appropriate standards is necessary to adapt
the environment to ever improving software tools.
The environment will be capable of generating execution systems with the following
features:
a GUI-based control and monitoring system;
execution on heterogeneous networks including workstations, vector and parallel
supercomputers;
a distributed database management strategy; and
configurable to include tools for data display and analysis.
Potential Commercial Applications:
A current trend in computing is the increased use of heterogeneous computer environments
especially for large tasks. Also, parallel computing is considered to offer the best potential
for performance improvements today. Both require a greater programming effort than has
been historically needed. An environment which efficiently brings these programming
techniques to a wider group of programmers will be very beneficial. The proposed
programming
environment will reduce the programming overhead and thus expand the high performance
computing arena.
Name and Address of Offeror:
High Technology Corporation
28 Research Drive
Hampton, VA 23666
Contract Id:
Proposal Number:
Project Title:
MATERIAL OPTIMIZATION FOR USE WITH IN-SITU PROCESSING TECHNIQUE
Technical Abstract:
Automated Dynamics Corporation (ADC) proposes to implement a systems
analysis approach to identify the relationship between key aerospace
grade prepreg characterisitics and the effectiveness of composite
in-situ consolidation processing. The manufacture of high perfromance
composite materials systems necessitates optimization of numerous
processing parameters, many of which are mutually interactive. In
addition to these initial material fabrication process parameters,
there are also a number of final material characteristics which affect
part processing with these high perfromance materials, especially
when using advanced fabrication techniques such as in-situ tape
placement. Optimization of material properties has long been the
focus of prepreg manufacturers. The significance of this work will
concentrate on optimization of prepreg characterisitics for favorable
material properties of manufactured components as well as attractive
throughput rates with this in-situ processing technique. By optimizing
the material for the overall manufacturing system, we hope to be able
to offer the significant improvements in both final part quality and
material processing rate. With these improvements will come associated
cost savings over existing material / manufacturing systems.
Potential Commercial Applications:
Piping, oil field downhole applications, recreational uses, rolls and
shafts, paper machine doctor blades, plastic bearings and commercial
airplane structure.
Name and Address of Offeror:
Automated Dynamics Corporation
407 Front Street
Schenectady, NY 12305
Contract Id:
Proposal Number:
Project Title:
ADVANCED ALGORITMS FOR AIR-TRAFFIC CONFLICT RESOLUTION
Technical Abstract:
Projected growth in air traffic over the next decade can result in increased instances of
trajectory conflicts in the nations airspace. Due to the potential for involvement of more
than two aircraft in a conflict scenario, air traffic controllers will require advanced
automation tools to effectively resolve the conflicts. This proposal advances the
development of conflict resolution algorithms that can systematically generate advisories for
multiple aircraft conflicts. Proposed methods are based on optimal control and differential
game theories. The conflict resolution task is formulated as a multi-objective trajectory
optimization problem, and solutions are obtained using singular perturbations theory.
Phase I research will demonstrate the feasibility of the proposed method in a simulation of a
multi-aircraft air traffic control environment. Phase II research will produce a software
package that can be integrated with the air traffic management software system currently
under development at NASA.
Potential Commercial Applications:
Conflict resolution methods are an integral part of every air traffic management system. The
algorithms and software developed under the proposed research will find widespread
applications in air traffic management systems in US and around the world. The conflict
resolution algorithms also have applications in the intelligent vehicle/highway systems
(IVHS) program.
Name and Address of Offeror:
Optimal Synthesis
450 San Antonio Road, Suite 15
Palo Alto, CA 94306
Contract Id:
Proposal Number:
Project Title:
AIRPORT VISUALIZATION AND OPERATIONS SYSTEM TM (AVOS TM)
Technical Abstract:
The "Airport Visualization and Operations SystemTM" (AVOSTM) concept is an
application of virtual reality display to aircraft operations in the vicinity and on the surface
of airports under poor and zero visibility conditions. Aircraft identification, position and
attitude are down-linked to the AVOSTM control center in the airport tower. A 3-D view
of the airport, all aircraft and surface vehicles, exactly as would be seen by the pilot in good
visibility, is computer generated in the AVOSTM control center and up-linked to the
aircraft. The up-linked video signal is projected onto a pilot "Personal Display ViewerTM"
(PDVTM), similar to helmet mounted displays. The pilot would use this virtual reality
display to monitor the landing, guide the aircraft to the gate and back to the runway for
take-off, with no other aids. The system concept supports operations of airport surface
vehicles required to service aircraft. The primary innovations are the display and distributed
airborne/ground system concept using data-links that could provide this capability at an
affordable price. It is an important new pilot display system that can increase airport
capacity in reduced and zero visibility conditions in a more natural and safer manner than
map-type displays that are currently under development.
Potential Commercial Applications:
The applications are for commercial and other aircraft that require flight operations in poor
and zero airport visibility conditions. Potential commercial products include: the
AVOSTM airborne system, including interfaces to aircraft systems and datalinks; the
Personal Display ViewerTM; the AVOSTM ground control center, including the interfaces
to a D-GPS-based ground vehicle positioning system, the airport surface traffic
surveillance system and data/video up-links; and, the overall system integration at each
airport. It is premature to decide on commercialization strategies for the various products,
until feasibility is established. Paradigm 2000 plans to apply for patents on the AVOSTM
system and elements mentioned above, if feasibility is established with the SBIR effort, to
obtain a competitive advantage. Strategic alliances for commercialization will be
negotiated during Phase II, when Paradigm 2000 is in a stronger negotiating position.
Name and Address of Offeror:
Paradigm 2000
23822 Brant Lane
Laguna Niguel, CA 92677
Contract Id:
Proposal Number:
Project Title:
MATRIX ADDRESSABLE VIBRATION SENSING ARRAY
Technical Abstract:
This proposal presents a new and novel approach to fabricating a sensor array. The direct application
will be vibration sensing with an array of sensors but the basic approach is compatible with virtually
any physical property that can be converted to a stress, such as pressure, strain, etc. Virtually all
existing transducers, whether measuring pressure, stress, acceleration, etc., are incompatible with array
addressing and arrays are fabricated by individually wiring many transducers. This becomes unwieldy
at high resolution and large areas. The proposed approach fabricates a vibration sensor using a
magnetoelectric element for both vibration sensing and as the matrix forming element. The vibration is
sensed from the acceleration on a cantilevered beam accelerometer formed from a piezoelectric
magnetostrictive film. The resulting device can be matrix addressed to drastically reduce the number of
leads and produce low cost sensor suitable for large area arrays.
_
Potential Commercial Applications:
A new and novel method of measuring vibration using a matrix addressed array of sensors is proposed.
It can be used to measure vibration, acceleration along with other physical properties
_
Name and Address of Offeror:
Sensortex, Inc.
P.O. Box 644
Unionville, PA 19375-0644
Contract Id:
Proposal Number:
Project Title:
LOW-COST DIODE-LASER SENSOR FOR VELOCITY AND VIBRATION MEASUREMENTS
Technical Abstract:
We have experimentally demonstrated that remote optical radial velocity measurements can be made
using off-the-shelf equipment costing about $300 in single quantity, far below the cost of typical
LDVs, coherent lidar, and optical vibrometer systems. The sensor consists of a diode, a focusing lens,
and a photo-diode. It is completely self-aligning and is easy to modify for multi-point sensing/imaging
applications. With a small (6 mm) collection aperture, we have demonstrated high-accuracy
measurements to ranges of several meters without the use of cooperative hard-targets, such as retro-
reflectors. We propose to investigate these sensors with a several-fold aim. A good analytical model
describing the sensor operation is essential in order to optimize performance. The analytical modeling
will be supported by experiments to demonstrate significantly improved range and SNR performance.
Successful demonstrations are expected to result in low-cost units with potential performance
improvements of 10-20 dB. Such optimized sensors, when coupled with extreme compactness and
array formats, makes them well suited for a number of NASA applications, including multi-point
vibration/mode surveys, flow mapping, and turbulence characterization.
_
Potential Commercial Applications:
Compact, rugged, reliable, and low cost velocity sensors are expected to find uses in a large number of
areas, including flow measurements/visualization, traffic monitoring, collision avoidance, flow
measurements, law enforcement, and vibration sensing. At low enough production cost consumer
products can benefit as well.
_
Name and Address of Offeror:
LightWorks, LLC
8513 N.95th Street
Longmont, CO 80503
KEY WORDS: Velocimeter, Doppler Velocimeter, LDV, LIDAR, LADAR
Contract Id:
Proposal Number:
Project Title:
AUTOMATED HOT-WIRE ANEMOMETER INSTRUMENTATION SYSTEM FOR IN- FLIGHT VELOCITY FLOW FIELD MEASUREMENTS
Technical Abstract:
An automated hot-wire anemometer instrumentation system will be developed for
in-flight measurements of three-dimensional boundary-layer velocity flowfields
on aircraft wing surfaces. The proposed system automatically adjusts to changes
in flight environment, be relatively immune to Radio Frequency Interference,
with capability to measure mean and fluctuating components and resolving mass-flow
and temperature components as well. The proposed system will be particularly suitable
for conducting high-speed flight tests to establish bench mark data for CFD code
validation. Such an instrument will be invaluable for flow diagnostics for transition
detection, investigation of boundary-layer instability, flow separation, shock,
and other critical aerodynamic flow characteristics.
Potential Commercial Applications:
A routine flight test instrument will be available for validating
CFD codes. Such an instrument will enhance understanding the flowfields
for design of better performance aircraft which is continuously sought
which in turn will produce safer and economical flight vehicles. The instrument
can also be used for atmospheric turbulence measurements in addition to
highly productive ground based tests like in wind tunnels as well.
Name and Address of Offeror:
Tao of Systems Integration, Inc.
22 Enterprise Pkwy., Suite 150
Hampton, VA 23666
Contract Id:
Proposal Number:
Project Title:
PIEZOELECTRIC FILM SENSOR ARRAYS FOR WIND-TUNNEL & FLIGHT MEASUREMENTS
Technical Abstract:
The proposed innovation is to develop piezoelectric film sensor arrays to simultaneously
measure fluctuating pressure, separation, presence of shock wave, buffeting, boundary layer
disturbance, and vibration of wing and/or fuselage surface. A thin piezoelectric film can be
directly mounted on wing/fuselage surface on which any type and size sensor array
configuration can be formed. A miniature charge amplifier, which will be located close to the
sensing area to obtain maximum signal-to-noise ratio, will be developed. The piezoelectric
foil sensors register, both vibration and pressure fluctuation, which will be separated in real
time using a new signal processing technique. The piezoelectric film sensors are non-intrusive
and many sensors can be spaced very closely for multi-point measurements. They offer
distinct size and weight advantage over conventional sensors/transducers, are very
inexpensive and require no power. Control of structure-borne noise is an important problem
in aerospace and marine applications. The piezoelectric foil sensors will make an active
vibration control systems in future airplane possible. The proposed innovation will develop
piezoelectric film sensor arrays and associated instrumentation in wind tunnel tests to
measure fluctuating pressure, transition, flow separation, boundary layer disturbances and
vibrations on wing surfaces.
_
Potential Commercial Applications:
The proposed innovation will be first to provide simultaneous measurements of flow,
structural and noise characteristics in real time. Diagnostic tools could be developed based on
this innovation to determine, potentially hazardous influence of environmental factors like
gusts, wind shear, shock, which result in a decrease in the lift to drag ratio due to flow
separation. It will also be useful as a diagnostic tool during the design and testing phase of an
aircraft, and will cut down the development costs.
_
Name and Address of Offeror:
Advanced Engineering
140 Leslie lane
Yorktown, VA 23693-4420
Contract Id:
Proposal Number:
Project Title:
SINGLE POINT 3-AXIS STRAIN AND TEMPERATURE FIBER OPTIC GRATING SENSOR
Technical Abstract:
Dual overlaid fiber optic gratings are written onto polarization preserving optical fiber to form four effective
fiber gratings. A broadband light source is used to illuminate the resulting 3 axis strain plus temperature fiber
grating sensor resulting in four wavelength outputs. The result of demodulation using a tunable spectral filter such
as the tunable etalon proposed in this project is four equations involving the four output wavelengths and the
unknowns corresponding to each axis of strain and temperature. The equations can be solved to determine all three
axes of strain and temperature at a single point.
Potential Commercial Applications:
Health monitoring systems for aircraft and spacecraft to perform maintenance and flight readiness checks,
civil structures including buildings, bridges and highways, manufacturing process control and measurements of
residual stress induced during manufacture, and new markets where a cost effective, environmentally rugged, EMI
immune 3 axis strain plus temperature sensor does not exist.
Name and Address of Offeror:
Blue Road Research
2555 NE 205th Avenue
Troutdale, Oregon 97060
Contract Id:
Proposal Number:
Project Title:
AN ACTIVE CONTROL STICK WITH PILOT FORCE CUEING FOR AGILE HELICOPTERS
Technical Abstract:
The proposed SBIR program is to develop an active control stick with
specific applications relevant to NASA flight simulator studies and
research helicopter programs. The system proposed is an innovative
new helicopter control stick system which can actively cue the pilot
with information concerning the onset of flight envelope limitations
by changing the feel characteristics on command from the flight control
computer. The new stick will be moved by electric motors controlled by
a computer system which will calculate the stick movement based upon
the force applied by the pilot, a programmable force-feel characteristic
and commands from the flight control computer. The system will be
designed as a side-stick and will be suitable for fitting in flight
simulator systems and test aircraft. The stick will be designed from the
outset to be usable left or right handed. Phase I will be completed
within six months, with six man months of effort. Anticipated results
are a demonstrator unit and specification for NASA applications and
subsequent test and evaluation. It is relevant to subtopic 03.06
because it introduces the function of a status monitoring system that
informs and advises the crew within an existing device. Innovative
active landing gear concepts are to be evaluated, with objectives of
ride improvement and structural load reduction for very large subsonic
and supersonic transport aircraft. Multi-disciplinary design
integration procedures will be developed and applied to the high-order
complex assembly of structural, aerodynamic, flight control system and
landing gear system models for design optimization of the active landing
gear control systems. The modeling and design integration analysis will
be carried out using a software package developed by Stirling Dynamics
for the evaluation of landing gear systems. The software package will
be extended to provide a unique capability for integrated analysis of
active landing gear systems including the interaction with the aircraft
structural dynamics. The project addresses the subtopic requirements by
the analysis of complex physical models and provision of an efficient
software tool for facilitating the building of complex multi-
disciplinary system models. Phase I will be completed within six months,
with eight man-months of effort. Anticipated results are improved
understanding of active landing gear systems and enhanced analysis
procedures, with benefits to NASA in future aircraft programs,
particularly HSCT, where the long slender fuselage can produce large
amplitude ground response at the pilot's position.
Potential Commercial Applications:
Commercial applications include not only the NASA helicopter and
simulator applications to be addressed by the proposed SBIR project but
also civil aircraft, ASTOVL thrust vector control, fixed wing carefree
handling systems and non-aerospace specialized control systems. Initial
applications will be non-safety-critical with flightworthy systems being
developed as interest is simulated by the research and evaluation
systems.
Name and Address of Offeror:
Stirling Dynamics Incorporated
7675 Perimeter Road South, Suite 200
Seattle, WA 98108
Contract Id:
Proposal Number:
Project Title:
ON-BOARD REAL-TIME DATA ACQUISITION AND ANALYSIS SYSTEM
Technical Abstract:
We propose an advanced portable data acquisition and analysis Flyscan system for on-board flight testing and other demanding telemetry-based field applications. The Flyscan system integrates on-board real-time data acquisition with real-time analysis of analog and digital telemetry data. It will greatly enhance the productivity and safety of researchers by providing processed test information directly to the personnel closest to the systems under test. Existing computing and instrumentation systems typically address the acquisition and analysis of data separately; test data is first collected then later analyzed as a separate data reduction task. But many flight test and other applications demand combined real-time data acquisition and analysis, such as those involving great risk and expense, or human-in-the-loop data evaluation and verification. Creare currently has a foundation technology in its Scanalyzer system which integrates real-time data acquisition and analysis tasks in a benchtop workstation configuration. By adapting this state-of-the-art software to new-generation portable computing hardware, and developing a full set of acquisition and analysis features within the constraints imposed by this hardware, we will provide an innovative solution to this pressing need for on-board test data assimilation.
Potential Commercial Applications:
In addition to flight testing, the Flyscan system will have commercial applications in vehicle testing, factory floor equipment diagnostics, as a shared portable laboratory tool, at-home medical health monitoring, and field test and equipment diagnostics. The Flyscan system will also be competitive with existing fixed non-portable data acquisition systems.
Name and Address of Offeror:
Creare Incorporated
P.O. Box 71, Etna Road
Hanover, NH 03755
Contract Id:
Proposal Number:
Project Title:
A FLIGHT TEST PLANNER FOR THE VFRC SYSTEM
Technical Abstract:
The innovative concept proposed herein involves the development of a flight test planning
software package for the NASA Virtual Flight Research Center (VFRC) program. The
VFRC flight test planning package we propose to develop will be a separate package from
TEST_PLAN, our commercial flight test planning software program for computer
workstations. As the only flight test planning package commercially available,
TEST_PLAN meets most production and experimental flight test planning requirements: it
does not meet VFRC and NASA unique requirements concerning data access, remote
operations, platform independence, sub-orbital vehicle testing and research oriented testing.
The proposed VFRC-Planner will support these VFRC and NASA unique requirements.
Our concept is innovative because coupled with the VFRC system, it allows off-site as well
as on-site (but remotely located), flight test planning and data access, across a wide area
network using a variety of workstations and personal computers. Thus, a wide variety of
customers including engineers from government agencies, US industry participants and
academic institutions can plan and participate in the execution of flight tests almost as if
they were in mission control.
Potential Commercial Applications:
As the near-real-time flight test planning and documentation tool in the VFRC, the VFRC-
Planner will be commercially marketable to all users of the VFRC. Users who have a
VFRC_Planner license will be able to plan flight tests in detail at their own location,
monitor flight tests in progress and replan as necesssary using all of the tools available
within the program. Users will be able to access flight and/or simulation data through the
VFRC-Planner's flight card facility and generate flight trajectories for planning purposes
using the VFRC-Planner's performance simulation facility.
Name and Address of Offeror:
G&C Systems, 30250 Rancho Viejo Road, Suite B, San Juan Capistrano, CA 92675
Contract Id:
Proposal Number:
Project Title:
ULTRA-LIGHTWEIGHT, LOW-DRAG HEAT EXCHANGER FOR HIGH-ALTITUDE AIRCRAFT
Technical Abstract:
We propose to develop an extremely compact and lightweight, low drag heat exchanger for engine cooling on high altitude aircraft. The heat exchanger uses an innovative flow configuration to make highly efficient use of heat transfer area and reduce air flow requirements. Frontal area is reduced by a factor of three compared to conventional heat exchangers. Because of the flow arrangement, low-density nonmetallic materials can be used to fabricate the heat exchanger, resulting in a factor of five reduction in weight compared to aluminum tube-fin radiators. In Phase I we show the feasibility of the innovative heat exchanger by (1) demonstrating the key fabrication processes required to construct the heat exchanger, and (2) designing a liquid-to-air heat exchanger to meet the specifications of a particular high-altitude aircraft. In Phase II, we will build and test full-scale prototype heat exchangers on the ground and in aircraft.
Potential Commercial Applications:
The heat exchanger is lightweight, compact, and extremely resistant to corrosion. The heat exchanger is ideal for small unmanned aircraft, including drones for military and civilian surveillance applications. The heat exchanger is also ideal for heat rejection from oil and engine coolant in general aviation aircraft. The compact, lightweight radiator will also be applied to vehicular applications, such as radiators for engines in automobiles, trucks, and marine vessels. The heat exchanger can also be used for electronics enclosures and heat rejection for air conditioning systems.
Name and Address of Offeror:
Creare Incorporated
P.O. Box 71, Etna Road
Hanover, NH 03755
Contract Id:
Proposal Number:
Project Title:
EXHAUST GAS PARTICULATE INSTRUMENT FOR FACULTATIVE INTERNAL COMBUSTION ENGINE CONTROL
Technical Abstract:
An exploratory investigation is proposed which seeks to establish the technical
feasibility of a novel instrumentation approach for the continuous measurement of particle
density in the exhaust of a compression ignition engine. The proposed instrument is
required to satisfy the critical sensing function of a certain full-authority fuel injection and
engine control system now under development for very-high-altitude, subsonic, unmanned
aircraft propulsion. The proposed instrument is comprised of a single, self-contained,
rugged unit that can be mounted remotely from the engine to provide a robust indication of
the concentration of exhaust particulate matter. Such a system facilitates a facultative
compression ignition engine that is capable of effectively utilizing highly variable amounts
of air with a combination of two cylinder-injected fuels under computer control, one fuel of
high energy content, the other highly oxygenated. By such means, fuel consumption can be
minimized during the protracted climb phase anticipated for very high altitude vehicles
thereby allowing greater cruise / loiter fuel reserves.
The proposed investigation combines analytical studies with breadboard instrument
testing to establish feasibility for the intended application. Correlations with established
photopic and particulate methods will also be undertaken.
Potential Commercial Applications:
A highly portable and easily operated "smokemeter" has wide-spread commercial
potential. All diesel engines are prone to emit excessive particulate matter under prominent
operating conditions. Virtually all such engines now manufactured are sold and operated
subject to compliance with stringent state and federal particulate emission criteria.
However, the emission regulations are not yet fully effective because there are no
completely satisfactorily and valid particulate instruments available for field use. The
proposed instrumentation technology offers such prospects.
Name and Address of Offeror:
LION ENGINEERING, INC.
2146 Toscanini Drive
Rancho Palos Verdes, CA 90275
Contract Id:
Proposal Number:
Project Title:
ROTATING SHAFT STABILITY ANALYSIS MODEL (SHASAM)
Technical Abstract:
ORBITEC proposes to develop a new tool for condition monitoring and design of
rotating machinery. The ultimate objective of this research is to develop a PC
and microprocessor based expert system for determining and evaluating the
dynamic and stability characteristics of elastic shaft/disc/bearing systems.
The approach is based on previous research using Liapunov's direct method for
calculating critical speeds and employing the variation of parameters
technique for vibrational analysis. This research has shown repeatedly that
continuum models of elastic shafts and discs can be accurately modeled by very
assumed mode terms, greatly reducing the computational burden for obtaining
key information. The proposed Phase I project will develop, test, and evaluate
a PC based program for a two bearing elastic shaft/disc system supported on
anisotropic elastic bearings with cross-coupled stiffness and sampling included
as a preliminary model.
Potential Commercial Applications:
The Rotating Shaft Stability Analysis Model (SHASAM) provides a powerful new
tool to quickly analyze shaft stability for monitoring and/or design purposes.
Potential applications include aircraft and helicopter engines, rocket
engines, and power generation machinery. ORBITEC plans to market SHASAM as a
software package and analysis service, and to produce and sell a
microprocessor based rotating machinery device.
Name and Address of Offeror:
Orbital Technologies Corporation (ORBITEC) After 1 December 1995:
402 Gammon Place 1212 Fourier Drive
Madison, WI 53719 Madison, WI 53717
Contract Id:
Proposal Number:
Project Title:
NEW HIGH-ORDER ELEMENTS FOR EFFICIENT MULTIDISCIPLINARY ANALYSIS
Technical Abstract:
A new family of plate/shell finite elements has been conceived.
Versions with 3, 4, 6, 8, 9 and 10 nodes are possible. More efficient
and more accurate calculation is expected for deflection, stress,
thermal stress, buckling, and for vibration which is influenced by all
of these. Interlaminar shear stress calculation should be especially
improved. Shear deformation is included, which is essential for
analysis of composite and sandwich structures. All constant strain
states are represented exactly in the new elements. In contrast, the
shear-deformable plate/shell elements in current commercial use have
spurious shear energy in (what should be) pure bending, and frequently
require arbitrary reduction of shear moduli or under-integration to
avoid "locking," which can in turn cause zero-energy deformation modes
or "mechanisms." The LU71 element in the STARS program used at DFRF is
equivalent to the 3-node version of the new family.
Safety-critical calculations such as predicting flutter in flight
tests requires a higher standard of reliability than most applications.
The new family of elements can provide an independent verification
based on a different theoretical formulation as well as improve
efficiency and accuracy.
Potential Commercial Applications:
Incorporation in the STARS code used at DFRF may be the first
application. It is expected that these superior-quality finite
elements will be incorporated in a package of isoparametric elements
and licensed for use in one or several of the major American commercial
finite element programs. Finite element analysis is a multi-billion-
dollar-per-year worldwide industry.
Name and Address of Offeror:
Martin Engineering
1601 Ridgeway Road
Lincoln, NE 68506
Contract Id:
Proposal Number:
Project Title:
RAPTOR-RAPID APPLICATION PRODUCTION TOOL USING OBJECT RELATIONSHIPS
Technical Abstract:
The RAPTOR tool will provide an effective mechanism for building correct software by:
a) simplifying the process of defining relationships between application objects, b)
providing automated mechanisms for test scenario generation and regression testing, and c)
reducing the risks of system modifications that inadvertently violate earlier design
decisions. RAPTOR is built on top of an underlying spreadsheet engine that associates object
attributes with cells in a spreadsheet. RAPTORs attribute-based assertions and Test
Generator facilitate the automation of program verification and regression testing, and its
living memory feature provides a mechanism for recording object-specific design decisions
and rationale for automatic notification should a future developer attempt to override the
design decision. Its Relationship Builder provides an intuitive, interactive approach for
defining complex object-to-object relationships. The proposed Phase I effort focuses on
developing effective approaches for RAPTOR assertions, living memory, automatic test script
generation, triggering of the spreadsheet engine, the addition of new RAPTOR objects, and
relationship definitions at the object class-level as well as the object instance level. A
related Phase II effort would complete the features for a full commercial product, focusing
particularly on RAPTOR as an integrated adjunct to other commercial GUI builders.
Potential Commercial Applications:
The RAPTOR tool will provide software development organizations with a powerful adjunct to
existing need software development tools, allowing much more of the development of
applications to be done without the for direct programming, and by providing efficient,
effective, and integrated tools for automatic verification and regression testing, thus
contributing significantly to the ability to develop correct safety-critical and mission-
critical applications. RAPTOR will be easily integrated with commercial GUI builders, adding
substantial new capability for a large number of installed users of these tools.
Name and Address of Offeror:
Century Computing, Inc.
8101 Sandy Spring Road
Laurel, MD 20707
Contract Id:
Proposal Number:
Project Title:
SAFETY-CRITICAL SOFTWARE REQUIREMENTS ENGINEERING ENVIRONMENT
Technical Abstract:
Our company proposes to research and develop the first engineering
environment specifically supporting software safety analysis at the
requirements stage. For Phase I we plan to (1) improve and extend
RSML, a successful graphical requirements language, (2) research and
prototype a graphical simulator for RSML, (3) research and prototype
an extended completeness and consistency analysis based on the
improved RSML, (4) research and prototype a commercially-viable
version of a new hazard analysis method called deviation analysis,
and (5) evaluate the research results and prototype for feasibility.
These innovations will provide the software and systems engineers
with ``formal mathematical methods for specification, design, and
analysis of digital systems.'' Many of the largest NASA programs
contain safety-critical software, so the Administration should
especially benefit from our proposed innovations.
Potential Commercial Applications:
The ideas presented in this proposal are part of our long-term goal
to develop a flexible, extensible, and customizable systems
development environment in the form of commercial software. We
intend to develop and market our software and services for a wide
range of companies that write safety-critical software.
Name and Address of Offeror:
Safeware
7200-B Lower Ridge Rd.
Everett, WA 98203-4925
Contract Id:
Proposal Number:
Project Title:
RAPID DENSIFICATION OF CERAMIC MATRIX COMPOSITES
Technical Abstract:
Low-cost, reliable densification of ceramic matrix composites is of
critical importance to NASA and many commercial applications. Present
densification technologies are slow, need very high temperatures and
use densification aids which leave reliability-crippling impurities
after densification. The proposed innovation can enable densification
at rates that are orders of magnitude faster and at temperatures that
are more than 500 C lower the best available technology today;
furthermore, the innovation can lead to a densification technology that
works without expensive and impurity inducing densification aids. In
cursory investigations, NRC has obtained encouraging results supporting
the proposed innovation. The Phase I seeks to systematically establish
the proof-of-concept; Phase II will optimize, scale-up and produce
prototype components for NASA and lead commercial customers; Phase III
will commercialize the technology.
Potential Commercial Applications:
Potential applications of low temperature, rapid densification
technology extends to many industries. The enormous savings in energy
consumed to form useful ceramic components with associated reduction in
pollutant (NOx) formation in kilns is of interest not only to ceramic-
matrix composite manufacturers but also for cleaner environment.
Name and Address of Offeror:
Nanomaterials Research Corporation
10960 North Stallard Place
Tucson, AZ 85737-9527
Contract Id:
Proposal Number:
Project Title:
PROPOSAL FOR AN INK-JET RAPID PROTOTYPING MACHINE
Technical Abstract:
Sander's Design International is proposing an ink-jet rapid
prototyping machine (IRPM) that can shorten the development time
for many of NASA's new projects and programs. The proposed IRPM
provides NASA with the capability to make models and tool
patterns accurately, with a wider variety of materials than is
currently available with any other rapid prototyping machine.
The proposed IRPM will be accurate enough to make master tool
patterns by transforming 3-D CAD files into models with an
accuracy of 0.001" per inch or better.
The major tasks to be accomplished under Phase I of the proposed
program will be to design a fine and bulk jetting system for a
thermal ink-jet printing mechanism to provide both accuracy and
speed when building prototype models. The fine jetting system
provides for an extremely good surface finish, while the bulk
jetting system speeds up the building of models by an order of
magnitude. The bulk jetting system allows the jetting of a wider
range of materials than is currently available from other rapid
prototyping machines. To provide high accuracy patterns, a
servomechanism with continuous position feedback from the
jet-heads will be designed.
Potential Commercial Applications:
The potential applications for the proposed Ink-jet Rapid
Prototyping Machine include the following industries: automotive
manufacturers, rapid prototyping service bureaus,
electronics/electrical manufacturers, appliances/toys/consumer
products manufacturers, industrial machine manufacturers,
aerospace companies, and medical equipment manufacturers. All of
these industries can achieve faster speed to market at a
competitively lower cost with the proposed IRPM.
Name and Address of Offeror:
Sanders Design, International P.O. Box 550, Wilton, NH 03086
Contract Id:
Proposal Number:
Project Title:
RAPID, E-BEAM CURABLE, FILAMENT WOUND, OXYGEN RESISTANT POLYMERIC COMPOSITES FOR STRESS FREE ROCKET MOTOR CASES, CRYOGENIC STORAGE & SPACECRAFT PRESSURE VESSELS
Technical Abstract:
The objective of the proposed program is to demonstrate the superiority of an innovative, cost-
effective, rapid
E-Beam Cured, filament wound rocket motor, cryogenic tank or
spacecraft structure processing technique that minimizes molded
in stresses (typical in thermally cured composites) therefore
providing more optimal specific strength and stiffness
characteristics as well as oxygen resistance, for polymeric
composite structures. Aeroplas Corporation International (ACI)
proposes to demonstrate and further expand their line of atomic
oxygen resistant(AOR), E-Beam curable composites developed for
NASA LaRC for use by spacecraft manufacturers that use the new
highly penetrating, 10 MeV E-Beam rapid curing technique which
can cure up to one inch laminated in seconds as the Winding
passes the wide scanning beam. This series of AOR and newly
developed low cost resins are expected to exhibit outstanding
processability and a low stable filament winding processing
viscosity. After a major discovery and recent formulation
optimization work, they are now suitable for high specific
strength and stiffness applications using other composite
manufacturing methods such as vacuum assisted-resin transfer
molding, wet-layup, pultrusion and thick (solid) versions that
are appropriate for constant-tack automated prepreg tape/tow lay-
up.
Potential Commercial Applications:
The proposed process is cost effective
(does away with the costs associated with oven curing or
autoclaving); rapid (minutes versus hours); environmentally
friendly; is a low, ambient temperature process (for less molded
in thermal stresses); is less expensive and less complicated; is
amenable to scale up. The impact of the proposed concept is
tremendous. The rapid E-Beam cure technologies will find
immediate application in Infrastructural, Automotive, Aerospace
and other industries where rapidly produced filament wound
vessels are required.
Name and Address of Offeror:
Aeroplas Corporation International
265B Proctor Hill Road
Hollis, NH 03049
Contract Id:
Proposal Number:
Project Title:
REUSABLE LIGHTWEIGHT THERMAL PROTECTION SYSTEM
Technical Abstract:
In this Phase I project, Ultramet proposes to develop a reusable lightweight,
environmentally robust thermal protection system that is able to survive single-
and multiple-use reentry conditions at a weight of 1.0-1.5 lb/ft2 and at low
operational costs. This system will utilize the low-cost alumina-enhanced
thermal barrier (AETB-12) felt, currently being developed by Rockwell under
contract to NASA, as the insulator, combined with Ultramet's highly oxidation-
and erosion-resistant facesheet materials to withstand the high temperature and
gas erosion. These facesheet materials are composed of either carbon or silicon
carbide fiber-reinforced SiC overcoated with a refractory ceramic composite
consisting of alternating hafnium carbide and silicon carbide layers. These
materials have been tested successfully in the 60-MW arcjet facility at NASA Ames
Research Center, demonstrating excellent results (no erosion) at heat flux levels
up to 300 Btu/ft2sec and temperatures exceeding 4500F. In addition, this
material has been shown to have structural capabilities to temperatures exceeding
5000F. By utilizing the low-density, extremely low thermal conductivity, and
low-cost rigid AETB ceramic felt as a core structure and insulator to support the
oxidation/erosion-resistant facesheet, an extremely efficient lightweight
structure with optimal performance in terms of mechanical, thermal, and ablative
properties, can be achieved. Issues to be addressed during the course of the
project include facesheet/insulator attachment, interfacial adhesion bonding, and
the effect of cyclic oxidation or torch testing on facesheet/insulator bonding.
Thermostructural performance across the panel will be evaluated as well, through
techniques such as bend testing and thermal conductivity measurement.
Potential Commercial Applications:
In addition to thermal protection systems for reentry and hypersonic vehicles,
the technology to be developed in this project can be applied to the space
shuttle orbiter, single stage-to-orbit (SSTO) vehicles, leading edges, rocket
nozzle throats, aerobraking structures, missile radomes, turbine and ramjet
engine components, jet vanes, low mass heat engine components, filtration media,
exhaust aftertreatment materials, and high temperature furnace materials.
Name and Address of Offeror:
Ultramet
12173 Montague Street
Pacoima, CA 91331
Contract Id:
Proposal Number:
Project Title:
A LOW-DENSITY HIGH-TEMPERATURE FLEXIBLE INSULATION FOR SPACECRAFT THERMAL PROTECTION SYSTEMS
Technical Abstract:
This project will ivestigate a unique flexible insulation blanket suitable for the thermal protection system (TPS) of future spacecraft during
atmospheric entry. Its temperature range is expected to be up to at least 1000OC (1800OF) and its
density will be about 60% that of AFRSI (Advanced Flexible Reusable Surface Insulation) which
is currently used in the Shuttle. This low density can be achieved by using a special, light weight
barrier in a high temperature MultiLayer Insulation to inhibit convective and radiative heat
transfer. Several configurations are described in the proposal. Prototypes of these designs will
be made and tested according to ASTM methods. Data from the tests will be used to develop
correlation curves that predict performance under a variety of conditions. TPS performance will
be calculated for a particular NASA mission.
Potential Commercial Applications:
The next generation of commercial aircraft
require improvements in the thermal insulation systems. The X33, and other transatmospheric
vehicles, require special high temperature insulations on the fuselage. Current aircraft designs
can be made more efficient by reducing the weight of the insulation system such as that used on
the engine nacelle. Commercial aircraft will benefit greatly through improvements in insulation
efficiency and reductions in insulation weight.
Name and Address of Offeror:
Stephen D. Miller
S.D. Miller & Associates
3350 N. Crest Street
Flagstaff AZ 86001
Contract Id:
Proposal Number:
Project Title:
HIGH-TEMPERATURE GRADATED FIBROUS AEROGEL THERMAL PROTECTION SYSTEM
Technical Abstract:
This proposal describes an innovative material design concept
for a high-temperature, high-strength thermal protection material
by engineering the microstructures of the composite. This advance
material is a fiber-reinforced aerogel composite which contains a
gradation of fiber type and volume fraction. The type and
concentration of fibers in each region of the composite are
tailored to optimize the heat transfer and mechanical properties.
The resulting advanced thermal insulation is expected to
accommodate very high temperatures and heat fluxes for meeting
NASA's future mission requirements. Phase I consists of modeling,
analysis, and prototype fabrication. The feasibility of the
proposed concept will be demonstrated in Phase I. Advanced
modeling, performance optimization, and fabrication of optimized
material configurations will be the focus of Phase II.
Potential Commercial Applications:
The design methodology and material fabrication technology
from this research can be applied to develop various types of
advance thermal insulations for many commercial and industrial
applications over a wide temperature range. These include high-
performance insulations for refrigerators, ovens, aircraft
cabins,load-bearing and non-load bearing combustion engine
components, etc.
Name and Address of Offeror:
Applied Sciences Laboratory, Inc.
Post Office Box 90333, Industry, CA 91715-0333
NASA 1995 SBIR Program Solicitation 95-1
Contract Id:
Proposal Number:
Project Title:
FUZZY AND PROBABILISTIC DESIGN TOOL FOR ACTIVELY CONTROLLED SMART COMPOSITE STRUCTURE
Technical Abstract:
The present proposal suggests a novel research and development study to
provide a fuzzy and probabilistic-based computational tool that can be
readily applied for integrated design, optimization and tailoring of
actively controlled, smart composite structures.
The innovative aspects of the methodology are:
(i) integrated material/structural/control systems approach to
design and optimization
(ii) unified set of material/structural/control/sensor/ actuator design
parameters for optimization and tailoring
(iii) systematic accounting for all categories of uncertainties present in
the problem using both fuzzy theory and probabilistic approaches
New active "smart" or "intelligent" composite structural systems with
integrated sensors, actuators and control capabilities appear to be
promising candidates for the next generation high-performance structural
and mechanical systems used in aeropropulsion, aircraft and space
structures. One of the major attractions for the use of composite
materials in structural applications is the ability to optimize and tailor
their performance to desired response characteristics. Strategies and
methodologies that have been employed to achieve this objective are not
directly applicable to actively controlled smart structures because the
structural, control, and materials aspects of this class of structures
have unique characteristics that must be simultaneously considered in
order to achieve the best overall performance.
Potential Commercial Applications:
The computational design tool product
envisaged has a tremendous commercial potential. The technology of
"smart" or "intelligent" structures is growing rapidly, and their
applications are spreading. We believe that the application of smart
materials in engineering structure will become a routine practice for
effective monitoring of the "state-of-health" and for the control of
response. It is expected that the design tool to be produced in Phases I
and II will be a most valuable software package that would be of interest to
designs/owners of aircraft, vibrating structures and machinery (whose
noise and vibration control are of vital importance), ground transportation
vehicles, and even home appliances.
Name and Address of Offeror:
Expert System Applications, Inc.
5351 Naiman Parkway, Suite C
Solon, OH 44139
Contract Id:
Proposal Number:
Project Title:
IN-SERVICE DIAGNOSTIC AND DAMAGE-LIMITING STRATEGIES FOR COMPOSITE FLYWHEELS
Technical Abstract:
This proposal describes the development of an in-service
diagnostic system for high speed composite flywheels which
combines cost-effective non-contact sensors with appropriate
software algorithms to:
1. determine the current state of integrity of the
composite flywheel
2. estimate the remaining life at current or modified
operating conditions
3. modify operating conditions at selected thresholds to
guarantee either continued safe operation or benign shutdown.
The key innovation here is the use of non-contact sensors to
measure attributes of the composite flywheel related to its
fatigue integrity, and to modify flywheel operating conditions as
required to avoid catastrophic failures. The measurement and
flywheel control functions occur in real time during operational
service, and are based upon a model of fatigue damage growth.
The proposed system will redress the most significant barrier to
composite flywheel acceptance. This barrier is the lack of
compelling evidence to substantiate predictions of service life
and integrity, and the exorbitant cost of using test data alone
to provide such evidence.
_
Potential Commercial Applications:
The use of this system
in spin pit testing will allow test personnel to stop tests prior
to rotor burst, thus saving the test article for comprehensive
post mortem. As a key component of safety-critical commercial
flywheel systems, the diagnostic system will monitor rotor
performance in service and modify operating conditions to avoid
failure and/or extend service life. It is anticipated that in
the industrial UPS market alone, a market considerably in excess
of 10,000 units exists.
_
Name and Address of Offeror:
SATCON TECHNOLOGY CORPORATION
161 First Street
Cambridge, MA 02142-1221
Contract Id:
Proposal Number:
Project Title:
LIFE PREDICTION SOFTWARE & METHODOLOGY FOR TITANIUM MATRIX COMPOSITES
Technical Abstract:
The primary objective of the proposed program is to develop a product in the form of a software and methodology to predict response and life of titanium matrix composites (TMCs) under isothermal creep-fatigue loading, using a combination of critical experiments and modeling. The approach proposed to achieve these objectives involves detailed mechanics modeling, characterization testing, and mechanism studies. Our research team consists of outstanding researchers from Research Applications, Inc. (a minority owned small business) and UES ( a small business). The proposed staff has been directly involved in engine component design and life prediction issues by working with engine manufacturers. Thus, we offer not only a fundamentally sound, but also a pragmatic approach which addresses the most critical design issues related to MMC components.
Potential Commercial Applications:
The US commercial aircraft industry will increasingly be in need of advanced modeling and design tools which can exploit the use MMCs. Also, in the automotive industry metal matrix composites are being considered for several engine components. Therefore the proposed product has an immediate and growing market in the commercial aerospace as well as automotive industries.
Name and Address of Offeror:
Research Applications, Inc.
7026 Corporate Way, Suite 211
Centerville, OH 45459
Contract Id:
Proposal Number:
Project Title:
NONDESTRUCTIVE TOMOGRAPHIC ACQUISITION OF STIFFNESS & DENSITY INFORMATION
Technical Abstract:
Finite element analyses of aeropropulsion components typically need input
on material stiffness and density. The proposed program will address the
feasibility of combining X-ray computed tomography (CT) and acoustic
tomography to produce three-dimensional images of density and stiffness.
The density and stiffness information can then be incorporated into finite
element analyses of structures allowing actual components to be modeled.
The Phase I technical objectives are to determine the feasibility of using
a priori information from X-ray CT to reconstruct acoustic tomography data
and the feasibility of combining the X-ray CT data and the acoustic
tomography data to produce a 2-D stiffness map of an object. The effort
will consist of acquiring X-ray CT and acoustic data of a test object and
applying iterative reconstruction methods to the data. A conceptual design
will also be developed of an acoustic tomography system which can acquire
acoustic data that will be compatible with existing X-ray CT equipment.
This technique will provide a nondestructive approach to predicting failure
modes and life of aerospace propulsion and power components including those
made from composite materials.
Potential Commercial Applications:
The commercial products resulting from this work will be X-ray CT and
acoustic tomography data acquisition systems and software. Once
feasibility of the technique is established, demand for this equipment
should increase. The equipment and associated software will allow actual
components to be fully characterized nondestructively which will reduce the
need for extensive destructive characterization of new material systems
and structural configurations to obtain statistically significant databases
of performance.
Name and Address of Offeror:
ARACOR, 425 Lakeside Drive, Sunnyvale, CA 94086
Contract Id:
Proposal Number:
Project Title:
PROGESSIVE FRACTURE OF BRAIDED COMPOSITE TURBOMACHINERY STRUCTURES
Technical Abstract:
Alpha STAR proposes to develop a computational tool to assess progressive fracture
and durability of 3D braided fiber reinforced polymer matrix composite (PMC) rotor
and rotor blade structures. Effects of aging., manufacturing defects, residual stresses,
thermal and hygral environments, cyclic and monotonically increasing mechanical
loading, thermomechanical loading and fiber patterns will be taken into account. The
progressive fracture simulation computational tool will be developed by extension of
an existing software code, CODSTRAN, which integrates the ICAN composites
mechanics code module with a finite element analyzer. The ICAN module will be
extended to assess 3D braided fiber composite properties and stress limits according
to the local braiding configuration at each finite element node. Simulation of
progressive fracture will be accomplished by iterative re-assembly and re-evaluation
of generalized service load stresses and an assessment made of damage progression
caused by additional load cycles. This proposed extension of CODSTRAN will allow
detailed damage tracking of braided composite rotors and blades by computer
simulation. The military and commercial aerospace industries stand to gain
substantial benefits from use of the developed software in the form of design and
manufacturing cost reductions, accurate life cycle predictions, and improved
durability and reliability of braided fiber PMC structure.
Potential Commercial Applications:
(1) -significant reduction of design time for the turbomachinary developer, and air
vehicle
(2)-reduction of full scale prototype testing by use of computational simulation to
extend
subscale experimental results to full scale prototype structures.
(3)-improved braided composite durability and performance in end user applications
(4)-accurate establishment of performance and useful life limits of braided PMC
turbomachinary, aircraft components
Name and Address of Offeror:
(Firm Name , Mail Address,
CITY/STATE/ZIP
ALPHA STAR CORPORATION
5200 W. CENTURY BLVD., SUITE 340 LOS ANGELES, CA 90045
-
Contract Id:
Proposal Number:
Project Title:
RELIABLE, ECONOMICAL BEARING CARTRIDGE FOR SPACE APPLICATION
Technical Abstract:
Current knowledge of the lubrication requirements of ball bearings operating in the EHD regime
coupled with the fact that, for such operation ball separation is unnecessary makes possible, for the first
time, a fully coherent analytical bearing design. This bearing design requires only a reliable lubricant
delivery /storage system able to deliver a continuous low flow directly to the ball race contacts. The
thin films of fresh lubricant required for healthy contacts can be provided, for a given life time
requirement, from a centrifugally pressurized reservoir controlled by flow restrictors.
The innovation embodied in this proposal will expand on the development of flow restrictors. The
elaborate machining and difficult characterization of the previous method render the process non-
reproducible. Various fabrication methods to produce interfacial surface conditions together with the
possible use of controlled porosity media will be examined. Flow tests with restrictors will be
performed and evaluated for simplicity and repeatability. A straw set of performance requirements,
including flow rate and life, will be generated for a typical space application and a cartridge design will
generated to meet these requirements.
Potential Commercial Applications:
Space mechanisms, which require stable performance and long term reliability,
such as, momentum and reaction wheel assemblies; scanners; control moment gyros; and filter wheels.
Name and Address of Offeror:
The Bearing Consultants, LLP
1063 Turnpike Street
Stoughton, MA 02072
Contract Id:
Proposal Number:
Project Title:
ADVANCED SPACE LUBRICATION SYSTEMS
Technical Abstract:
The objective of the proposed investigation is the development of advanced
space lubrication systems to replace the currently employed perfluoropolyalkylethers
which promote metal corrosion and undergo degradation under boundary lubrication
conditions. The lubricants use novel, to be synthesized, polysilahydrocarbon base
fluids and are formulated with novel antioxidant and lubricity enhancing additives.
The base fluids are expected to be involatile, to exhibit high viscosity indexes and
to possess viscosity/temperature profiles approximating those of the
perfluoropolyalkylethers. The to be prepared additives are expected to have
volatility characteristics comparable to those of the base fluids and to function
in any hydrocarbon based lubricant.
Potential Commercial Applications:
The successful execution of the proposed investigation should result in the development
of an involatile, wide temperature fluid range lubricant to be used in long term
operations such as space instrumentation and any other device where uninterrupted
lifetime performance at extremes of temperature is mandatory.
Name and Address of Offeror:
Lubricating Specialties Co., Technolube Products Division
3365 E. Slauson Avenue
Vernon, CA 90058
Contract Id:
Proposal Number:
Project Title:
LOW-COST MANUFACTURE OF TITANIUM ALUMINIDE COMPONENTS FOR AIRCRAFT ENGINES
Technical Abstract:
This Phase I project seeks to develop a low-cost manufacturing technology for gamma titanium aluminide components for aircraft engines. The main goal of Phase I work is to demonstrate the feasibility of investment cast net-shape retaining plates for the PW 7000 first stage high pressure turbine blades. The retaining plate is a rotating component located between the turbine blade root attachment and the disk slot. Its function is to prevent gas leakage. The current bill-of-material is IN 100, a nickel-base superalloy. The lower coefficient of thermal expansion, lower density (half that of nikel-base superalloy), and excellent oxidation resistance of titanium aluminides are attractive properties for this particular application. The following are the technical objectives for Phase I:
Experimentally demonstrate that the selected turbine blade retaining plate can be manufactured by net-shape casting.
Modify the selected titanium aluminide alloy to enhance mechanical properties.
Develop a manufacturing cost model, based on Technical Cost Modeling methodology, to project the potential manufacturing costs of cast titanium aluminide aerospace components.
It is anticipated that replacing IN 100 by cast gamma titanium aluminide will increase the cyclic life of the retaining plate, as a result of reduction in centrifugal loads on the component.
Potential Commercial Applications:
If gamma titanium aluminide aircraft engine components can be manufactured in a cost-effective way, it is anticipated that widespread replacement of steel and nickel-based superalloys will occur for compressor and low pressure turbine components, combustor swirlers, transition duct hangers, and nozzle tile liners.
Name and Address of Offeror:
CASTEX
14657 S.W. TEAL BLVD., NO 260
BEAVERTON, OR 97007
Proposal Number:
Project Title:
CHEMICAL VAPOR DEPOSITION OF TURBINE THERMAL BARRIER COATINGS
Technical Abstract:
Ceramic thermal barrier coatings extend the operating temperature
range of actively cooled gas turbine components, increasing thermal
efficiency. Performance and lifetime of existing ceramic coatings
are limited by spallation during heating and cooling cycles.
Spallation of the ceramic is a function of its microstructure,
which is determined by deposition method. The proposed research
will determine whether metalorganic chemical vapor deposition
(MOCVD) of yttria stabilized zirconia (YSZ) coatings, by varying
their microstructure, meet NASA's need for thermal barrier coatings
which perform better and are more affordable than those now applied
by electron beam evaporators.
Spire Corporation will use MOCVD, not previously evaluated for this
application, to deposit YSZ coatings on coupons of turbine blade
materials provided by a jet engine manufacturer. Spire will
characterize the coatings' composition and crystal structure, while
the manufacturer characterizes their response to thermal cycling in
the turbine environment. In Phase II of the proposed research
program, actual engine components will be coated and tested.
Potential Commercial Applications:
Existing coating techniques now used in jet engine manufacture
would be replaced by MOCVD of YSZ if the material demonstrates
improved performance or lower cost.
Name and Address of Offeror:
Spire Corporation
One Patriots Park
Bedford, MA 01730-2396
Proposal Number:
Project Title:
HEAT TRANSFER OF TURBINE DISKS IN LIQUID QUENCH
Technical Abstract:
Predicting liquid quenched superalloy microstructure
requires an understanding of surface heat transfer.
However, the state-of-the-art relies on experience and cut
and try methods to predict whether the microstructure is
achievable for a given shaped specimen. This program will
develop an understanding of the convective film coefficient
variation around a disk shaped specimen using existing data
and a finite element analysis. The Phase I goal is to
demonstrate the approach and define a subsequent program of
analytical and experimental work to define and verify a
complete theory of predicting the coefficients based on
specimen shape, quenchant type, and heat transfer
enhancements. This meets a goal of Subtopic 04.04 by
modeling a critical manufacturing process to permit maximum
hardness quenching of near net shape superalloy materials
for gas turbines leading to lower design-to-production time
and cost. Completion of both program phases will increase
the envelope of shapes and sizes of superalloy turbine disks
that can be fully and uniformly hardened. This knowledge,
equally applicable to military or commercial uses, increases
the value of previously developed superalloys. Additionally,
many heat transfer enhancements developed in other
disciplines such as steam boilers, may become available to
the quench problem.
Potential Commercial Applications:
The results of this program will lead to larger disks and
complicated near net shape disks achieving maximum hardness
throughout their mass, thus fully exploiting the advantages
of new superalloys for both military and commercial gas
turbines.
Name and Address of Offeror:
Techxperts, Inc.
P. O. Box 724
Tolland, CT 06084
Proposal Number:
Project Title:
HIGH-TEMPERATURE FINISH FOR AMB-21 MATRIX COMPOSITES
Technical Abstract:
The integrity of the interface is a controlling factor in the
performance of high temperature polymer matrix composites (PMC).
Commercially available sizings or finishes have been shown to be
inadequate for achieving the 30,000 hour lifetime goals for composite
engine components. To improve the interface, an ideal finish for these
systems will uniformly coat the carbon fibers, have good thermo-oxidative
stability (TOS), and chemically bond to the reinforcing fibers. Adherent
Technologies, Inc. has been developming such a finish for carbon-reinforced
PMR-II-50 polyimide matrix composites using reactive coupling agents. Intial
results show that the finish provides a uniform coating on the individual
fibers, has excellent thermophysical properties, bonds well to carbon
fibers, and dramatically improves the thermo-oxidative stability of PMR-
II-50 matrix composites aged at 400 C. This proposal is to extend that
work to a finish formulation for midrange temperature, lower cost composite
systems such as the AMB-21 matrix chemistry or a derivative thereof. The
Phase I program will develop a custom finish formulation for the AMB-21
chemistry, and fabricate, thermally age, test, and characterize composites
with the custom finish and a commercially available UC309 sizing.
Potential Commercial Applications:
Almost all areas of composite technology can benefit from versions of this
chemistry, including transportation, aerospace, sporting goods, chemical
processing, and building materials applications. Components operating in
critical applications such as aircraft engines, rotary wing aircraft blades,
ship hulls, marine ordnance, deep sea submersibles and other structures that
are life or cost driven are of particular importance. It should be emphasized
that the proposed chemistry can be implemented at very low add-on costs (only
a smal amount of finish is used) and that normal composite manufacturing
operations are not affected.
Name and Address of Offeror:
Adherent Technologies, Inc., 9621 Cammino del Sol NE, Albuquerque, NM
87111
Proposal Number:
Project Title:
INJECTION MOLDED, HIGH PERFORMANCE PIEZOELECTRIC ACTUATORS
Technical Abstract:
Materials Systems Inc. (MSI) proposes to adapt its net shape ceramics injection molding technology to fabricate a new family of reliable, high performance piezoelectric actuators. The new family of actuators is based on a monolithic, multi-element PZT component, shown schematically in Figure 1. Several different actuator variations can be produced from this PZT component utilizing different poling and electroding arrangements, including: (a) large-scale (50 mm or more long) multilayer "stacks" (d33 actuation) and (b) large displacement piezoelectric "springs" (d33, d31, or d15 actuation). These new actuator configurations offer enhanced force-displacement characteristics compared with currently available devices and will extend the capabilities of smart materials and structures in aerospace, automotive, machine tool, and many other applications. These actuators will also be able to operate over wider frequency and temperature ranges than current devices. Furthermore, these innovations will be achieved using fabrication technologies that have already been demonstrated by MSI to be inherently low cost in production.
Potential Commercial Applications:
Applications include: active vibration damping (struts and engine mounts), noise suppression (interior and engine noises), acoustic camouflage, actuated structures, precision pointing (optical and radio frequency payloads), reconfigurable surfaces (flutter suppression), and structural health monitoring.
Name and Address of Offeror:
Materials Systems Inc.
53 Hillcrest Rd.
Concord, MA 01742
Proposal Number:
Project Title:
AN ELECTROMAGNETIC "SMART WASHER" FOR DETECTING BOLT-HOLE CRACKING
Technical Abstract:
Bolt-hole cracking is a common problem to both new and older aluminum aircraft. Traditional
manual ultrasonic and eddy current inspections are costly and slow, and cannot inspect key
structures (such as wing spars) without disassembling the plane. In the latter case, the cost of
disassembling the plane far exceeds the cost of inspection, and also risks inducing new damage
during the disassembly/re-assembly process.
Innovative Dynamics proposes to address this problem by developing a "smart washer" for
electromagnetically detecting bolt-hole cracking. We will build the eddy current coil and ferrite
materials into a high-strength washer, then use eddy current techniques to detect the onset &
progress of bolt-hole cracks. The sensor electronics would then be wired into the plane's
avionics, or brought out to an inspection port.
IDI will demonstrate this technology by designing washers containing eddy-current sensors. We
will test these "smart washers" by mechanically inducing bolt-hole cracks in aluminum specimens
containing the bolt-"smart washer"-nut combination. The "before & after" sensor readings will be
validated with measurements taken with a hand-held eddy current probe, as well as visual bolt-
hole inspection. Finally, we will then develop a fuzzy-logic classification scheme for detecting the
onset & severity of bolt-hole cracking.
Potential Commercial Applications:
Commercial and military aircraft manufacturers worldwide could incorporate such a system into
their new and upgraded designs. In addition, it would have a ready market among owners of GA
(General Aviation) aircraft that are susceptible to bolt-hole cracking in wing spars.
This same technology could be applied to any application involving a critical, hard-to-access bolt
holes - such as those found in cranes, heavy machinery, bridges, and the nuclear industry.
Name and Address of Offeror:
Innovative Dynamics, Inc.
244 Langmuir Lab
95 Brown Road
Ithaca, NY 14850-1252
Proposal Number:
Project Title:
PIEZOCERAMIC BASED ACTUATOR/SENSOR ARRAYS FOR VIBRATION CONTROL OF MACHINERY
Technical Abstract:
Active Control eXperts (ACX), Inc. proposes to develop and
demonstrate design methodologies for applying piezoceramic
based active structural control to the problem of noise
reduction of machinery. Quieter machinery would improve the
ride quality of aircraft, and lengthen the lifetime of
acoustically excited panels. These design methodologies
will include sensor and actuator spacing and placement in an
interlocated pattern to yield collocated transfer functions
over a limited frequency range with minimal feedthrough.
Controllers will be designed for a sample structure, such as
a motor casing, to be provided by our commercial partner.
Actuator and sensor arrays will be based on ACX's
QuickPack actuator, a piezoceramic encapsulated in
flexible circuit material for easy connectability and
bonding. ACX's proprietary techniques will be used to
produce a test article for demonstration.
The use of piezoceramic sensor and actuator arrays integral to the
structure for reducing noise radiating from machinery will be
demonstrated in Phase I. The results of the testing and an
analysis of the methodologies developed will be performed to
determine a Phase II plan. The Phase II effort would refine the
arrays, integrate the actuators, sensors, and electronics into
QuickPack-like packages, and field test the system with our
commercial partner.
Potential Commercial Applications:
The ability to control radiated noise via an actuator and sensor
array integral to the structure opens up a host of potential
applications for piezoceramics. These end user applications
include motors, compressors, enclosures, transformers, aircraft
cabins and automobiles.
Name and Address of Offeror:
Active Control eXperts, Inc.
215 First Street
Cambridge, MA 02142
Proposal Number:
Project Title:
ACTIVE VIBRATION STABILIZATION BY SMART LEAD-FREE PIEZO CERAMIC/POLYMER HYBRID MATERIALS
Technical Abstract:
Over the past several years interest in adaptive structure development for active vibration
stabilization in aerospace structures has gained momentum. However, the smart structures frequently
use independent polymeric sensors and piezoceramic actuators. The proposed approach will
attempt to develop a unique hybrid smart material which will have the benefits of both i.e. voltage
sensitivity of polymer and actuation capability of the ceramic. The piezoceramic material will be
developed from the leadfree perovskite ferroelectric layer structure of the A2B2O7; piezo electric
polymer from PVDF and Polyimide. Thus the development of these hybrid smart materials can lead
to a single component system which will perform multiple tasks as opposed to the present system.
The ability to perform multiple tasks by a single component system will be demonstrated by
constructing active panels for vibration stabilization of aerospace composite structures. Random
vibrations will be generated on one side of the active structure by Acoustic Impact tester or by
radiated pressure. The LMS adaptive algorithm will be used to optimize the control transfer
functions. The effectiveness of vibration stabilization of composite structures will be addressed with
respect to the geometry, configuration and composition of these smart hybrid materials.
Potential Commercial Applications:
Applications include space structures, rapid retargetting weapon system, high precision pointing and
positioning of machines, robotic arms, aircraft cabins, automobile and truck cabins, transformer
enclosures, fuselage panels, submarine hulls, helicopter rotors and air ducts
Name and Address of Offeror:
Materials & Electrochemical Research (MER) Corporation
7960 South Kolb Road, Tucson, AZ 85706
Proposal Number:
Project Title:
SMART MATERIAL PRODUCTS FOR COMMUNICATION, SENSING AND ACTUATION
Technical Abstract:
Fiber and Sensor Technologies, Inc. (F&S) proposes to incorporate materials recently
developed at
NASA-LaRC, specifically microcomposites, THUNDER and related actuator technology,
for
applications in fiber optic communication and sensor devices, optical component
packaging, and
embeddable connectors for sensors and actuators. F&S has extensive experience in
embedding
sensors and actuators into a variety of materials including PMC, MMC, CMC and NASA
aerogels.
The fundamental problem with all embedding procedures is the ingress/egress point of the
leads to
the sensors and actuators. F&S will use the microcomposite materials to develop
embeddable
connectors that are compatible with the host material and will allow easy connections for
embedded
fiber optic sensor and actuator leads. Other applications will be flight-worthy ruggedized,
miniaturized optical spectrum analyzers and other optical components including fiber optic
couplers, switches, and source/detector couplings. The novel actuation materials will be
used for
active optical fiber devices and larger-scale adaptable structures. F&S believes that this
proposed
program will allow the thorough examination of the basic characteristics of the NASA-
LaRC
materials with applications in a wide variety of potential products that fit well within the
F&S
short- and long-term business plan.
Potential Commercial Applications:
This proposed program has many short- and long-term commercial applications in
communications, sensing, and actuation. Phase III product funding is already committed
by Fiber
Core Technologies which currently supports similar NASA-LaRC and ARPA "smart
materials"
SBIR product development and commercialization at F&S.
Name and Address of Offeror:
Fiber and Sensor Technologies, Inc.
P.O. Box 11704
Blacksburg, VA 24062-1704
Proposal Number:
Project Title:
NEW PROCESSING, MATERIALS, AND FUNDAMENTAL STRUCTURES FOR PIEZOELECTRIC DEVICES
Technical Abstract:
There is a continuing need for increased sensitivity in acoustic sensors and
senders and an increasing need for lower cost devices. Of particular
importance is acoustic impedance matching in underwater and medical
applications. Recent efforts have demonstrated that polymer/ceramic composites
have specific advantages including the hydrophone figure-of-merit (ghdh).
Sigma Labs has developed thin and thick film polymer technology into a high
rate, industrially oriented process that can utilize composite materials as
well. Therefore we propose to evaluate newly developed, process compatible
polymers and polymer/ceramic composites for piezoelectric activity. A
particular advantage of the transition to this relatively new processing
technology is the ability to pole monomeric or ceramic particle dipoles while
the monomers are in a liquid phase. Subsequently, the monomers can be cured
into a polymer matrix with the poling intact. Monomers can be specifically
designed and tailored to have a maximum piezoelectric response by themselves
or to maximize compatibility with the more piezoelectrically active ceramic
powders. Acoustic impedance matching with water can be maximized by
manipulating the glass transition temperature of the polymer. Compatibility
with the Sigma Labs processing technology ensures low cost processing of large
scale products including heretofore unavailable geometries based on multilayer
technology. We propose an initial feasibility study to demonstrate liquid
phase poling in monomers or monomer/ceramic slurries.
Potential Commercial Applications:
The end result of a successful program will be low cost but highly sensitive
piezoelectric materials that are acoustically matched to a particular medium.
include acoustic sensors and transmitters
for underwater surveillance and active noise suppression. Commercial markets
include medical technology, vibration, acceleration and stress sensing,
pyroelectric applications, and switches including keypads.
Name and Address of Offeror:
Sigma Labs, Inc., 10960 N. Stallard Place, Tucson, AZ 85737
Proposal Number:
Project Title:
LOW COST, HIGH THERMAL CONDUCTIVITY C-C COMPOSITES VIA ONE-STEP MANUFACTURING PROCESS
Technical Abstract:
Carbon-carbon composites exhibit unique physical and mechanical properties including
high thermal conductivity. Lengthy and costly manufacturing processes greatly limit the
applications of C-C composites to price insensitive applications such as rocket nozzles and
aircraft brakes. Lowering the manufacturing cost of C-C composites would inevitably open an
entirely new perspective for these materials. This proposal offers a unique, well-balanced
approach that has the potential to reduce the cost of high thermal conductivity C-C composites
to less than $100/lb. The P.I. and MER Corporation have extensive experience in the area of C-C
composites providing a solid base to achieve the objectives of this project.
Potential Commercial Applications:
include heat sinks, automotive brakes, and pistons in
IC engines.
Name and Address of Offeror:
Materials & Electrochemical Research (MER) Corporation
7960 South Kolb
Tucson, Arizona 85706
Proposal Number:
Project Title:
PLASMA SPRAY APPLICATION OF HIGH PERFORMANCE POLYMERS
Technical Abstract:
The goal of this project is to design abrasion resistant coatings which can
be applied to the substrate using environmentally acceptable method. The method that
we propose is Plasma ionization technique where the impact of the particles of the
binder have sufficient velocity to coalesce the coating. The system is designed to
be low VOC (volatile organic components) and as a consequence be relatively environmentally
friendly. The plasma ionization technique in bulk. The salient feature of this approach
is the polymide coating can be applied to the beds of the damp trucks with extensive facilities
for solvent containment and recovery.
Potential Commercial Applications:
Survey's in a 16 state area shows a strong interest with a high temperature
resistant polymide technology. The polymide with high volume application capabilities
are need as bonding agent, and surface coating with manufacturers of small Grain handling
equipment, Dirt hand handling equipment, irrigation districts and manufacturers of equipment
used in high temperature applications.
Name and Address of Offeror:
Global Plastec LLC
80 Highway 14-A East
Lovell, WY 82431
Proposal Number:
Project Title:
BRAZIING OF REFRACTORY COMPOSITES FOR THERMAL MANAGEMENT AND REUSABLE LAUNCH VEHICLE
Technical Abstract:
\par }{\f3 (LIMIT 200 WRODS): \par
\par Materials Resources Inc. will demonstrate the use of WideGap\'aa
brazing technology to join refractory composite (C/C and C/SiC) materials to metals is for electronics and spacecraft thermal management and propulsion duct systems for reusable launch vehicles
. CTE mismatches between these dissimilar materials result in high thermal joining stresses that create a weak brazed joint. Our novel WideGap\'aa
brazing technique to join dissimilar materials uses a braze consisting of a filler braze metal and an additive m
aterial with melting temperature higher than braze temperature. Proper selection of the braze filler and the additive materials will tailor the CTE gradient and thickness of the braze, and eliminates formation of unstable compounds and minimize the therm
al stresses.
\par
\par Using this innovative brazing technique, In Phase I program, we will develop C/C to aluminum and SiC to C/C joints for electronic packaging and spacecraft thermal management, and C/SiC to refractory metals for propulsion system components in
reusable launch vehicles. Lockheed Martin and Rocketdyne will support MRI with guidance on joint design and testing and assist in commercialization of the technology. In addition we will develop apply the technology for repair of tubes used in power pl
ants and petrochemical industry.}{\f3\fs20
\par
Potential Commercial Applications:
\par
\par
\par }\pard \qj\widctlpar {\f3 The commercial applications for WideGap\'aa brazing are in areas of joining dissimilar materials for electronics packaging, thermal management, propulsion systems in launch vehicles, actively
cooled structures and heat exchangers. In addition commercial application also exist in bio-medical x-ray tubes (over $800 million/per year), fabrication and repair of tubes for chemical and power industry (over $ 1.5 billion per year). Other major app
lications include braze healing of turbine blades for jet engines and dissimilar materials joining of turbine components.
\par }\pard \widctlpar {\f3
Name and Address of Offeror:
\par }\pard \qj\widctlpar\tx180\tx630 {\f3\fs20
\par }\pard \widctlpar {\f3 Materials Resources, Inc.
\par 1162 Horseshoe Drive
\par Blue Bell, PA 19422
Proposal Number:
Project Title:
LIGHTWEIGHT, DIMENSIONALLY STABLE, POLYMER-CERAMIC COMPOSITES FOR SPACE SYSTEMS & COMMERCIAL APPLICATIONS
Technical Abstract:
Materials performance criteria are highly demanding for the space airframe structures, spacecrafts, small
satellites and its associated subsystems such as optical components. One of the most critical requirement
is near zero coefficient of thermal expansion (CTE) and low density. Materials such as Invar or Zerodur
have several limitations such as small temperature range over which the CTE is low, higher density and
limited machinability. C-C composites, despite of their superior properties, do not have low enough cost to
benefit ratio.
A relatively unexplored family of materials called NZP ceramics (NaZr2P3O12 and its isostructural analogs
such as CaZr4P6O24) provides compositions with near zero (and if needed, negative) CTE (<0.5 ppm/C),
low thermal expansion anisotropy, and good machinability. Combining such NZP ceramics with NASA
Langley Research Center (LaRC) developed polymer called LaRC-SI, can yield a superior composite that
has near zero CTE, low density, machinability and high toughness. LoTEC, Inc. proposes to
develop new, ultra-low thermal expansion, light weight NZP Ceramics - LaRC SI
polymer (NCLS) microcomposites for space airframe structures and associated
subsystems. Development of such microcomposites are expected to lead to commercially viable
components such as optical benches, lens holders and optical metering rods.
Potential Commercial Applications:
The potential applications of high toughness, near zero CTE, lightweight NCLS microcomposites encompass
optics, dimensionally stable airframes, metering rods, housings for spectroscopic instrumentation and
others. The specific optical applications include diode lens mounts, lightweight mirrors and telescope
components. Some of the commercial applications include dimensional gages, substrates for high density
data storage systems, reflective and confocal mirrors for halogen lamps, optical benches.
Name and Address of Offeror:
LoTEC, Inc.; Low Thermal Expansion Ceramics Company
1840 West Parkway Boulevard
West Valley City, UT 84119
Proposal Number:
Project Title:
MINIATURIZED FIBER OPTIC DISTRIBUTED TEMPERATURE SENSOR
Technical Abstract:
Systems & Processes Engineering Corporation (SPEC) proposes to develop a miniaturized fiber optic distributed temperature sensor. The distributed temperature sensor is based on SPECs Optical Time Domain Reflectometer (OTDR) Multi-Chip Module (MCM) technology. SPEC and 3M are jointly developing and marketing this OTDR product. This SPEC technology foundation supports the development and fabrication of a low-cost, space flight qualified, light weight distributed temperature sensor.
The distributed sensor is based on Raman scattering which produces frequency shifted wavelengths known as the anti-Stokes and Stokes lines. The Stokes intensities are related to the temperature of the scattering media. When applied with pulsed laser the anti-Stokes/Stokes ratio provide a direct measurement of the temperature along the entire optical fiber length.
In Phase I, SPEC will (1) Investigate and evaluate distributed temperature measurement approaches, (2) Reconfigure and redesign SPECs OTDR electronics, (3) Develop an optical design, (4) Develop and design an MCM temperature sensor system, and (5) Develop a Phase II prototype plan. In Phase II, the MCM distributed temperature sensor prototype system will be fabricated, tested, evaluated, and certified by NASA.
Potential Commercial Applications:
This development program will significantly advance the state-of-the-art in intelligent, miniaturized fiber optic sensor technology, while providing NASA with a low-cost, light weight distributed temperature sensor based on the SPEC OTDR MCM technology. The use of a compact, miniaturized distributed temperature sensor system has both aerospace and commercial applications providing monitoring of composite materials, chemical tanks and container systems, civil structures, spacecraft fuel tanks, and engine health monitoring.
Name and Address of Offeror:
Systems & Processes Engineering Corp (SPEC)
401 Camp Craft Road
Austin, TX 78746-6558
Proposal Number:
Project Title:
HIGH SPEED NDE USING SHEARING INTERFEROMETER & GENETIC ALGORITHM
Technical Abstract:
Physical Optics Corporation (POC) proposes to demonstrate that
high speed quantitative non-destructive evaluation (NDE) can be
realized by combining the sensitivity and large area capability of
shearographic systems with the tremendous optimization speed of
the genetic algorithm for data fitting and image analysis. In the
Phase I effort, POC will apply the genetic algorithm (GA) to the
analysis of data obtained from a shearing interferometer for the
non-destructive evaluation of laminates and structures. To
achieve this, POC will adapt its in-house GA technology to data
fitting, and will select the most appropriate and effective
fitting function. POC will also assemble an experimental shearing
interferometer that uses a CCD camera to capture the fringe
images. The interferometer will be used to show that the GA can
quickly quantify and classify flaws in test objects. In Phase II,
a compact prototype device will be constructed and field tested.
Potential Commercial Applications:
The resulting NDE system can be used to quickly and quantitatively
evaluate laminates and structures. It is useful for a broad array
of applications; in particular, for product inspection in
automotive, aerospace, pharmaceutical, and microcomputer
production lines.
Name and Address of Offeror:
Physical Optics Corporation
Applied Technology Division
2545 West 237th Street, Suite B
Torrance, CA 90505
Proposal Number:
Project Title:
SQUID NMR IMAGING FOR MATERIALS NDE
Technical Abstract:
This project will exploit the properties of a SQUID in developing a single-sided NMR Imaging system for materials
nondestructive evaluation (NDE). Unlike conventional NMR detectors, SQUIDs offer a combination of high
sensitivity and broad bandwidth at low and relatively inhomogenous fields. Since the geometry of many test
objects may require single-sided imaging, where one is constrained to use low and relatively inhomogenous
fields, a SQUIDs NMR imaging system will be much superior to a conventional NMR imaging system in providing
the required level of imaging sensitivity. In Phase I we propose to demonstrate the feasibility of using a high
temperature (HTS) SQUID to detect NMR signals. We will also address through a detailed analysis, issues
important to single-sided NMR imaging. In Phase II we will design and construct a prototype SQUID NMR
imaging system for practical NDE. Since the imaging will be done at low fields, the system is expected to be
much less expensive than present day medical NMR imagers.
Potential Commercial Applications:
A HTS SQUID-based NMR imaging system will find immediate applications in practical NDE, including
applications important to the aerospace industry. Specifically, such a system will have the potential to determine
the structure of composite and polymer materials, spatial distribution of moisture in composites and the curing of
adhesive bonds. The systems commercial attractiveness will come from its combination of sensitivity and
flexibility to accommodate arbitrarily sized samples.
Name and Address of Offeror:
Quantum Magnetics, Inc.
11558 Sorrento Valley Road, Suite 7
San Diego, CA 92121
Proposal Number:
Project Title:
BRAZING FOR FURNACE COMPONENTS
Technical Abstract:
In this program Materials Resources Inc. will demonstrate brazing of graphite to alumina,
graphite to TZM, and TZM to alumina using our propritary WideGap technique for
experimental furnace fabrication. CTE mismatches between these dissimilar materials
result in high thermal joining stresses that create a weak brazed joint. Most common braze
alloys also contain active elements which are very reactive and form a unstable compound
which can limit the joint life. Our innovative WideGap uses a braze material (without
any active transition elements) consisting of a filler braze metal and an additive material
with melting temperature higher than the braze temperature. Proper selection of the braze
filler and the additive materials will tailor the CTE gradient and thickness of the braze, and
eliminate formation of unstable compounds and therefore minimize the thermal stresses.
We will also investigate diffusion barrier coatings on graphite (e.g. TiN, Ti(CN), HfN and
B4C) stable upto 1273 K to enhance wetting of the braze.
In the Phase I program, we will develop graphite to alumina, graphite to TZM, and TZM to
alumina joints. The joints will be characterized for strength, thermal cycling and electrical
resistivity.
Potential Commercial Applications:
The commercial applications for WideGap brazing are in areas of joining dissimilar
materials for electronics packaging, thermal management, propulsion systems in launch
vehicles, actively cooled structures and heat exchangers. In addition commercial
application also exist in bio-medical x-ray tubes (over $800 million/per year), fabrication
and repair of tubes for chemical and power industry (over $ 1.5 billion per year). Other
major applications include braze healing of turbine blades for jet engines and dissimilar
materials joining of turbine components.
Name and Address of Offeror:
Materials Resources Inc.
1162 Horseshoe Drive
Blue Bell, PA 19422
Proposal Number:
Project Title:
DIAMOND-LIKE NANOCOMPOSITES AS ELECTRICALLY CONDUCTIVE, FLEXIBLE COATINGS FOR SPACE APPLICATIONS
Technical Abstract:
A new class of thin film materials, diamond-like nanocomposites (DLN), has been
developed. These materials have properties making them excellent candidates for electrostatic
discharge control in space applications. The DLN consists of two self-stabilized random
networks, one network of carbon stabilized by hydrogen, the second network of Silicon
stabilized by oxygen. Into this network metal atoms can be added to control the resistivity of
the coatings. The electrical resistivity can be varied from 10-4 to 1014 *-cm. The coatings
have excellent thermal stability, being stable at temperatures up to 1600K in non-oxidizing
environments. They have excellent adhesion and high flexibility.
For Phase I of this program we propose to deposit the coatings on various substrates
including those used by NASA. A series of coating depositions will be performed to optimize
the deposition parameters for the specific substrates. Coatings will be tested at Texas Tech
University for electrical conductivity at temperatures ranging down to 75K. Other tests will
measure adhesion, thermal properties, hardness, flexibility, outgassing and stability under
temperature variations. Coating properties will be compared to other conducting coatings
used for electrostatic discharge.
Potential Commercial Applications:
Wear-resistant electrical contacts, rollers for copiers and printers, ultra-capacitors, ink-jet
heads, electrosurgical knives. Other applications requiring combination of electrical
conductivity with high wear-resistance and/or low friction. Applications requiring
controllable electrical conductivity. Applications requiring electrically conductive coatings
on a flexible substrate.
Name and Address of Offeror:
Advanced Refractory Technologies, Inc.
699 Hertel Ave.
Buffalo, NY 14207
Proposal Number:
Project Title:
HIGH VELOCITY WIRE ARC SPRAY
Technical Abstract:
The quality of coatings produced by virtually all thermal spray
techniques could be improved by, among other things, increasing
the velocity with which coating particles impact the coated
surface. A new and innovative approach to thermal spraying is
proposed that has the potential to substantially increase the gas
flow velocities of thermal spray devices. This process
deliberately uses a repetitively pulsed high temperature gas jet.
Such jets can be used in a variety of ways to melt and accelerate
coating materials. We propose here to improve the effectiveness
of traditional wire-arc spraying by replacing the usual atomizing
air stream with a rapidly pulsed high velocity gas stream. Higher
coating particle velocities are thereby expected, leading to
improved coatings. Phase I objectives include demonstration of
wire-arc stability in the presence of the gas jet, and
demonstration that coatings can be formed with the technique.
Primary anticipated result is operational data for gas jet/wire-
arc interaction. Successful demonstration of proposed approach is
expected to provide higher quality coatings from wire-arc spray
process.
Potential Commercial Applications:
Higher quality corrosion and wear protection coatings produced by
wire-arc spray.
Name and Address of Offeror:
UTRON Inc.
8506 Wellington Road, Suite 200
Manassas, VA 22110
Proposal Number:
Project Title:
PORTABLE VISION SYSTEM FOR WELD QUALITY MONITORING & NDE APPLICATIONS
Technical Abstract:
During the fabrication of complex welded structures like the space shuttle external fuel
tank, extensive measurements are performed to validate the quality of the weldments and
their fitness for purpose. Many of these measurements are performed manually and require
considerable amounts of effort to complete. In particular, measurements of weld
deformation and of weld bead dimensions can be quite painstaking to collect. Acuity
Imaging proposes to design a portable vision system which would be used to perform non-
contact dimensional measurements of key weld characteristics such as bead width and
height, weld mismatch, joint angle, and weld deformation. The vision system will consist
of a hand-held sensor for weld dimensional measurements, a vision processor which could
be strapped to a belt or carried in a back pack, and a hand held operator display. The
proposed portable vision system will improve the speed and accuracy with which such
critical weld joint measurements can be performed and provide a means of automating the
collection and archiving of weld dimensional data. The basic design of the portable vision
processor will be relevant to solving a wide range of other non-contact dimensional
measurement problems with the implementation of appropriate software and sensors.
Potential Commercial Applications:
The proposed portable vision system for weld quality measurement will be useful in a wide
range of commercial welding and thermal spraying operations in which parts must meet
high quality standards. This includes critical aerospace weldments, pressure vessels,
pipelines, and wide variety of other weldments. The fundamental design of the portable
vision system is relevent to a wide variety of other dimensional measurement applications
which would be explored after completion of the initial weld measurement system.
Name and Address of Offeror:
Acuity Imaging Inc, 9 Townsend West, Nashua, NH 03063
Proposal Number:
Project Title:
MAGNETOSTRICTIVE MOTOR FOR ROBOTIC APPLICATIONS
Technical Abstract:
A high torque motor is proposed that is based on the
dimensional change of magnetostrictive materials when exposed to
magnetic fields. Shear forces at the air gap of the motor on the
order of 1000 PSI, rather than the 10 PSI possible with
conventional torque motors, produces corresponding light weight
and small size. This motor eliminates the need for gear reducers
and bearings, thus producing a simple, reliable design that
avoids low temperature lubrication problems. Perhaps more
importantly, the magnetostrictive motor dissipates far less heat
than conventional motors at high torque levels, reducing the
cooling demands.
Phase I will develop a space-qualifiable design capable of
operating over the range of output speeds and torques required by
the NASA robotic applications. In additin to emphasis placed on
the highly developmental motor, a modular system design including
control and drive electronics will be defined. Phase I will
provide a full description of the theory of operation, a motor
design with performance specifications, a system design including
electronics, analysis supporting the performance estimates, a
representative laboratory demonstration, and a detailed plan for
development of a form, fit and function prototype.
_
Potential Commercial Applications:
The extremely high torque/moderate speed capability of the
magnetostrictive actuator suits it as an economic alternative to
commercially available integrated motor/gear reducers, especially
where elimination of bearings, lubrication and gear backlash is
desirable. Areas of potential commercial development include
actuation for the automotive industry and robotics.
_
Name and Address of Offeror:
SATCON TECHNOLOGY CORPORATION
161 First Street
Cambridge, MA 02142-1221
Proposal Number:
Project Title:
A MINIATURE PLANETARY SUBSURFACE SAMPLE ACQUISITION AND SAMPLE TRANSFER SYSTEM
Technical Abstract:
A miniature planetary surface and subsurface sample acquisition
and sample to instrument transfer system is proposed to
facilitate the surface and subsurface acquisition and transfer
of solid phase samples from numerous planetary bodies to in-situ
instruments or sample return canisters. The innovation meets
the specific subtopic interest in low mass and low power surface
and subsurface sampling devices. The objectives of the research
are to analytically support the sample acquisition and sample
transfer system design and to determine the feasibility of the
penetration subsystems. The bulk of the Phase I effort will
focus on penetration subsystem breadboard feasibility testing.
The results anticipated include a positive feasibility
determination for the solid phase material penetration
subsystems and a comprehensive sample acquisition and sample to
instrument transfer system conceptual design. NASA can apply
this innovation to future Discovery type missions to comets,
Mars, the moon, asteroids and other similar planetary bodies.
Analysis of acquired samples will significantly deepen the solid
phase material understanding of targeted planetary bodies.
Additionally, the multiple planetary body applicability of the
system or parts of the system (with modest changes for a
particular body) will reduce mission life cycle costs.
Potential Commercial Applications:
Potential applications for commercial derivatives of the
innovation include: (1) characterizing and safe clean up of
hazardous waste sites, (2) automated agricultural soil
monitoring systems (3) remote area oil and mineral prospecting
and (4) obtaining samples below bodies of water
Name and Address of Offeror:
Honeybee Robotics, Ltd.
204 Elizabeth Street, NY, NY 10012
Proposal Number:
Project Title:
HYBRID DIFFERENTIAL DRIVE ANTHROPOMORPHIC MANIPULATOR
Technical Abstract:
MAR Co. proposes the development of a 7 degree-of-freedom
(DOF) anthropomorphic manipulator utilizing a 2 DOF hybrid
differential power transmission. Phase I will concentrate on
transmission concept development through design, analysis, and
prototype testing. The hybrid differential combines planetary
gearing and cable drive to produce a dual load path power
transmission. Joint motion is coupled and output torque is a
variable sum of the dual inputs based on orientation. When
correlated with the performance of the human arm as a function of
orientation, the hybrid differential allows extremely efficient
anthropomorphic manipulator design. In addition, the hybrid
differential has an open center providing a large internal cable
passage. Phase I is anticipated to demonstrate anthropomorphic
joint packaging and performance previously unattainable. Phase II
utilizes the hybrid differential drive in the development of a 7
DOF anthropomorphic manipulator. Phase II will also investigate
the limits of scaleability and application hybrid differential
technology to other robotic systems.
Potential Commercial Applications:
Commercial applications are available for anthropomorphic
manipulators anywhere humans are exposed to hazardous or
repetitive motions. Hybrid differential technology reduces the
manipulator size and cost, opening new markets currently
unavailable.
Name and Address of Offeror:
Matteo Automation & Robotics Company
8835 Ashton Court
Knoxville, TN 37923
Proposal Number:
Project Title:
HIGH FREQUENCY MAGNETOSTRICTIVE MOTOR
Technical Abstract:
The availability of high force, compact actuators and motors are of extreme
significance to space flight systems where volume and weight are mission critical. The
objective of this project is to integrate Terfenol-D into a new high frequency rotary motor
applicable to digitally controlled high precision high force mechanical actuation for robotic
systems. These motors can be designed to maintain maximum force in a locked position
when power is off and can provide micro step precision motion. Phase I will design, fabricate
and test prototypes of these new small magnetostrictive actuator mechanisms. The new motor
actuator will be scaled for dexterous anthropomorphic robotic joints. Phase II will optimize
the design and implement the motors into dexterous robotic joints.
Potential Commercial Applications:
These small motors will find wide commercial application in varied mechanical
systems requiring small, high force, high precision joints, latches and position control.
Applications include: optics, adaptive structures, robotics, machine tools, and other
electromechanical systems of utility in space, and private sector systems.
Name and Address of Offeror:
Technical Research Associates, Inc.
2257 South 1100 East
Salt Lake City, UT 84106
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Proposal Number:
Project Title:
TWO-ARMED, MOBILE, SENSATE, RESEARCH ROBOT
Technical Abstract:
It has been argued that without intelligent robot support, a space station or a space exploration
human complement will not be able to cope with both tasks and self-preservation. The
"anthropomorphic system" proposed would provide a balanced research platform with which
NASA researchers could demonstrate intelligent robot capability over a range of IVA/EVA
activities. The hardware would be terrestrial, but the researchers employing it would be able
to reduce the time and cost of developing robot technology for human space exploration.
The R&D effort is not trivial, as witness the plethora of failed attempts at creating "personal
robots." What is needed is a balance of physical structure, mobility, appropriate sensory
perception, compatible control hardware and user-friendly communications. With this innovative
platform researchers will be able to create application specific software and end-effectors
appropriate to robotics for various space applications such as lunar outposts and crewed Mars
spacecraft.
In more specific terms this robot platform will employ two arms with an anthropomorphic sphere
of influence, LIDAR navigation, binocular vision, tactility, voice communication and open
architecture control. It would remain for NASA and other researchers to breathe life into a
dormant entity, having broad inherent potential.
Potential Commercial Applications:
After supplying a Phase II prototype TRC would, in Phase III, offer the research robot to NASA
and to other researchers worldwide.
Most significant is the prospect for volume production of such a robot, originally with astronaut
support capability, to support mobility impaired elderly people. Extension of independent living
is a most desirable and cost effective alternative to nursing home incarceration.
Name and Address of Offeror:
Transitions Research Corporation
Shelter Rock Lane
Danbury, CT 06810
Proposal Number:
Project Title:
ROBOTIC ONLINE LEARNING OF PERCEPTUAL MODELS FOR NAVIGATION AND GRASPING
Technical Abstract:
A crew helper robot must be able to observe new places and objects, construct
models automatically, and then use those models to enact instructions
requiring autonomous navigation and grasping. The proposed innovation is a
software module which: can encode the shape of any 3-D place or object to
limited or extreme accuracy, as desired; can learn shapes incrementally
from sensor data; supports sensor-based navigation and real-time object
recognition and tracking; is fully explicit so that represented volumes
and points can be identified, thus facilitating Artificial Intelligence
reasoning about the represented volumes; and supports route/trajectory
planning in 2-D, 3-D, and on orbit. Also solved is how the robot can
retrieve the newly learned place and object models by means of newly
learned names. Therefore, our representation is the essential glue between
a) sensor data obtained online, b) sensor-based robotic task performance,
c) Artificial Intelligence spatial reasoning, and d) Natural Language
instructions, even when the instructions involve places and objects not
known to the robot's programmer. NASA requires such a capability for robots
serving as astronaut assistants and as instructible maintainers of spacecraft
and lunar/planetary equipment.
Potential Commercial Applications:
Vendors of autonomous mobile robots for cleaning, sentry duty, mail delivery,
mowing, etc need a means of simplifying robot installation despite the
variability of floor plans and lawn areas. The proposed representation of
space will allow a robot to learn a floor/yard plan (in stages, if desired),
navigate robustly using learned landmarks, and obey instructions containing
user-selected names for the newly learned areas.
We are also considering applying the object recognition technology proposed
herein to parts sorting for industrial automation.
Name and Address of Offeror:
Robotics Research Harvesting, 166 Springdale Way, Redwood City, CA 94062
Proposal Number:
Project Title:
AN INTELLIGENT PERCEPTION SYSTEM FOR AN AUTONOMOUS PLANETARY LANDER
Technical Abstract:
_
Recent advances in real-time image processing hardware and software provide opportunities for design of low-weight and low-power perception systems for autonomous planetary landers. ORINCON proposes a design study of such a system by conducting an extensive investigation into the available multiprocessor architectures and the related image processing algorithms. A set of parallel texture feature estimation algorithms and crater/rock recognition algorithms will be developed and tested using ORINCONs Real-Time Interactive Programming and Processing Environment (RIPPEN) and Programmable Real-Time Information, Image and Signal Multiprocessor (PRIISM) systems. A proof-of-concept demonstration to ensure cost-effective prototype system development is scheduled at the end of this Phase I effort. We are able to offer such substantial progress in Phase I because of the extensive library of RIPPEN image processing tools we have already developed under internal research and development (IR&D) funding.
Potential Commercial Applications:
_
In addition to the stated application to unmanned planetary landers, the other obvious applications of the intelligent perception system are in airport security, vehicle license monitoring, fruit inspection, and military unmanned vehicles, the real-time image processing software developed for the proposed intelligent perception system implemented on a multiprocessor accelerator can also be used as a software testbed for software development for PC-based image processors.
Name and Address of Offeror:
ORINCON Corporation
9363 Towne Centre Drive
San Diego, CA 92121
Proposal Number:
Project Title:
REAL-TIME STEREO VISION FOR ESTIMATION OF SHAPE/SIZE/POSE OF FREE-FLOATING OBJECTS
Technical Abstract:
This is a proposal to develop a specialized stereo vision system that can
achieve real-time (i.e., frame-rate) pose (position and orientation)
estimation of moving as well as stationary objects. The proposed system
utilizes an innovative active vision strategy developed by Metrica
researchers. This strategy, called the "proximity space" method,
concentrates stereo and motion measurements on and about three-dimensional
features of real-world objects. This method is innovative in that it does
not require a model of the object in order to provide information about
the object's shape, angular velocity or pose. The proposed system is
particularly robust due to the fact that it takes advantage of the natural
texture, clutter, and dynamic nature of the environment rather than being
overwhelmed by it. The abundance of measurements made possible through
dedicated hardware developed in Phase II of this proposal will provide
sufficient information to robustly acquire and track complex objects in
6-DOF as they move (or float) about real-world environments. This ability
is a requirement for robots acting in dynamic and uncertain environments
such as space or the factory floor.
Potential Commercial Applications:
This proposal has in:
- automated bin-picking and assembly
- automated packing and shipping
- warehouse operations automation
- hazardous or nuclear waste clean-up
- video teleconferencing
- television studio automation
- service robots
Name and Address of Offeror:
Metrica, Inc., Suite 400, 10010 San Pedro, San Antonio, TX 78216
Proposal Number:
Project Title:
AGENT BASED TASK DECOMPOSITION PLANNING
Technical Abstract:
One of the big challenges of today's technology is to build planning and control systems that can produce high quality solutions, that can monitor the execution of those solutions, and respond to unexpected events (failures or opportunities). These systems must be also be easy to modify to adapt to the changes in the demands from the applications.
This proposal is focused on a new planning architecture that can incorporate expertise and data from a variety of sources to deliver high quality solutions. but yet be flexible enough to adapt to the changes in the demands on the system. It will support planning and execution simultaneously, recover from failures and exploit opportunities, and also support on-line job requests from multiple users. Our proposed architecture is based on autonomous agents, and it employs hierarchical task network (HTN) planning techniques for handling the interactions and resolving the conflicts among the agents. Our architecture will combine the advantages of both domain-specific and domain-independent planning by capturing specialized expertise in the agents but keeping the architecture domain-independent to facilitate implementation and incremental modification to adapt to the changing conditions.
Potential Commercial Applications:
Our proposed architecture has direct applications in the mission control, factory automation and military logistics by reducing planning time and effort, increasing the quality of plans and reducing the execution cost.
Name and Address of Offeror:
Intelligent Automation, Incorporated
2 Research Place, Suite 202
Rockville, MD 20850
Proposal Number:
Project Title:
INTELLIGENT & VIRTUAL REALITY AGENTS FOR ROBOTICS PLANNING
Technical Abstract:
This research facilitates on-line planning of robotics and teleoperation
tasks for NASA space missions. It accomplishes this by software agent
technology which provides multimodal and intelligent interactions in a virtual
reality environment over the World-Wide Web. The technology will be suitable
for many other planning and near-realtime operations that use World-Wide Web.
The combined behavior of the resulting software agents will meet the needs
of NASA telescience applications for multiple investigators to visualize
scientific data and control planetary autonomous systems. The following
capabilities will be developed:
(1) generating 3D models of the remote environment based on camera images
and other sensory data,
(2) sharing and visualizing the collected data and motion of a remote
autonomous system,
(3) coordinated planning with requests from multiple investigators for
controlling the planetary autonomous system, and
(4) detecting erroneous inputs and requests and recovering from these errors.
The Phase I effort includes demonstrating the feasibility of employing two
emerging and promising Web technologies: 1) the Virtual Reality Modeling
Language and 2) the Java programming language, for modeling and visualizing
3D objects and creating distributed software agents.
Potential Commercial Applications:
Commercial benefits are related to (a) facilitating the performance of complex
tasks that require intelligence and virtual reality, (b) allowing multiple
individuals to work together, and (c) providing sophisticated user interfaces
for teleoperation and telepresence, over the Internet.
The first benefit will spawn a new generation of Web Browsers and Home Page
authoring tools. The commercial impact of the second benefit will be in a new
type of remote learning and teleconferencing. The final benefit will have
significant value in medicine and entertainment.
Name and Address of Offeror:
SoHaR Incorporated
8421 Wilshire Blvd., Suite 201
Beverly Hills, CA 90211
Proposal Number:
Project Title:
SURFACE NAVIGATION AND SIMULATION SYSTEM
Technical Abstract:
The objective of the Surface Navigation and Simulation System
project is to develop and demonstrate an advanced planetary rover
command, control, and simulation system that will assist in the
development of future lunar and planetary missions and provide a
near term commercial product with educational and entertainment
applications. Phase I research will continue rover teleoperations
work initiated by International Space Enterprises in 1995 under a
Technology Cooperation Agreement with the Jet Propulsion
Laboratory (JPL). The Phase I focus will be on developing a
prototype SNSS rover control station capable of delivering basic
control commands to a remotely located rover prototype while
displaying real time video images from a rover-mounted camera.
The control station will be a direct derivative of the station
built by ISE during its 1995 project with JPL. Phase I will
emphasize evaluation of alternative data compression and
transmission techniques to enable low cost acquisition of high
quality video with the same data link used to uplink the rover
commands. During Phase II the rover and control station will be
upgraded to provide expanded rover mobility, control, and viewing
capabilities, including virtual environment elements, and a six
month series of laboratory and field tests will be performed.
Potential Commercial Applications:
The SNSS has commercial potential as an exciting attraction for
schools, science centers, and location-based entertainment venues.
Students and visitors will be able to access an SNSS network to
view and control rovers at other network nodes worldwide. This
will help build public support for future space exploration
missions as well as providing near term educational and
entertainment value. Ultimately, commercial participation in
robotic lunar and planetary missions may be enabled.
Name and Address of Offeror:
International Space Enterprises
4909 Murphy Canyon Road, Suite 330
San Diego, CA 92123-4301
Proposal Number:
Project Title:
AN INTELLIGENT SOFTWARE ARCHITECTURE FOR SEMI-AUTONOMOUS ROBOT CONTROL
Technical Abstract:
This is a proposal to develop an intelligent software architecture
that will enable humans and robots to form effective teams for
servicing on-orbit space systems. In particular, the proposed
software architecture allows for greatly simplified traded control
between a robot and a human. A significant problem in traded control
situations is that the robot doesn't know how the environment has been
changed or what parts of the task have been accomplished when the
human has been in control. Because of this, errors can occur when the
human relinquishes control back to the robot; these errors can cause
potentially dangerous situations. Our solution is to use an
intelligent software architecture designed for {\em autonomous} robot
control and modify it to work in concert with human control. Starting
with an autonomous control architecture allows us to use the same task
planning and executing structures and the same sensor-based monitoring
techniques to perform both autonomous robot tasks and to update the
robot's world model and task agenda in teleoperated tasks. Such an
architecture will greatly increase the safety and speed of
semi-autonomous robotic activities in which the robot is controlled by
a human either from the ground or from space.
Potential Commercial Applications:
This proposal has in:
- flexible manufacturing
- silicon wafer fabrication plant automation
- micro-electronics assembly automation
- biomedical clean room automation
- hazardous or nuclear waste clean-up
- service robots
Name and Address of Offeror:
Metrica, Inc., Suite 400, 10010 San Pedro, San Antonio, TX 78216
Proposal Number:
Project Title:
UHF AIR TO GROUND VOICE/DATA LINK & DSC BASED ADS NETWORK SYSTEM
Technical Abstract:
ROSS Engineering Company (REC) is planning a low cost automated
airspace system and Voice/data link to the cockpit. The
innovation is a complete system that consists of integrating the
technology of Digital Selective Calling (DSC) with a current land-
mobile wireless voice/data terminal product (MRT 450), while
enabling an existing air-to-ground infrastructure with a new
interstitial frequency technique that ROSS is presently under
license with the FCC and the NTIA to develop, demonstrate, and
operate. By applying to the two key elements of DSC and the
interstitial frequencies, the innovation will include Time
Division Multiple Access (TDMA) for data at 9600b on narrow band,
and will operate without interference of the existing conventional
infrastructure. The system proposed will be a low cost system
(product and infrastructure) that will have the capabilities of
air-to-ground phone, fax, on-line services (i.e., real-time
weather access), location plotting, and Automatic Dependent
Surveillance (ADS) / Collision Avoidance. This data-link system
will have the capability to serve as the cornerstone of the free
flight philosophy and may play an important role in revitalizing
General Aviation due to a plethora of capabilities and a very low
cost structure.
Potential Commercial Applications:
A product and service will be developed for the target market of
General Aviation that will be within the price range of nearly
every General Aviation pilot. Beyond being affordable to the
entirety of General Aviation the product and system will fully
integrate the functionality of phone, data, voice, on-line
services, flight planning, weather information and Automatic
Dependent Surveillance into a single housing. This product will
take up less room and weight than comparable equipment and will
offer to the entire aviation community air-to-ground convenient
communications, and safety in the air. Furthermore, much progress
will be gained in meeting the FAA's "free-flight " philosophy and
NASA AGATE's "highways in the sky". Although priced affordably to
the pilots of general aviation, there is still lucrative incentive
for service providers, system integrators, and network investors.
Name and Address of Offeror:
(Firm Name, Address,
ROSS Engineering Company
12505 Starkey Road, Suite E
Largo, FL 34643
Proposal Number:
Project Title:
ENABLING TECHNOLOGY FOR PROTECTING ADVANCED GA COCKPITS AGAINST LIGHTNING AND HIRF
Technical Abstract:
The advent of high performance of GA airplanes such as Glasair III, Lancair IV, Mooney
TLS, etc., provides GA with far more cross-country travel capable airplanes. Many of these
airplanes are equipped with state of the art avionics that rival business jet cockpits.
Consequently, their owners/users often look upon them as on demand almost all weather
travel airplanes. This usage pattern as well as their performance capability for high altitude
cruise will expose them to a greater variety and possibly duration of adverse atmospheric
electromagnetic environment, atmospheric conditions such as rain, icing, lightning, etc. The
advantage offered by LTI is integrating HIRF & LEMP protection along with lightning
protection at the cockpit systems level. High cost avionics and other airplane flight critical
and essential systems will be protected and transient effects due to P-static are also minimized
providing a more reliable IMC GA cockpit environment and avoiding expensive repair or
replacement costs.
_
Potential Commercial Applications:
LTI will commercialize a testing, installation and certification service for emerging digital
avionics systems in the GA industry. Industry manufacturers can take advantage of the
system integration design documentation created for FAA Part 23 certificationm thereby
overcoming present cost obstacles for protection of IFR/IMC capable avionics. Current
aircraft refurbishers and avionics installers as well as new aircraft and avionics manufacturers
will constitute the potential customer base.
_
Name and Address of Offeror:
Lightning Technologies, Inc.
10 Downing Parkway
Pittsfield, MA 01201
Proposal Number:
Project Title:
LOW COST HIGH QUALITY COMPOSITE FABRICATION FOR THE GENERAL AVIATION INDUSTRY
Technical Abstract:
A process for building high performance composite parts has been developed and used to
construct high quality, low-cost, high fiber volume parts for the US Navy, and many other
commercial interest. These parts have been tested and have proven to be comparable in
properties with other parts which were built using the much more expensive prepreg
autoclave parts. This process, called SCRIMP, is a variation of the vacuum assisted resin
transfer molding processes and has been awarded a US patent. This process has proven to be
extremely cost effective and has been utilized to build parts up to 80 feet long.
E glass/vinyl-ester parts as well as carbon fiber/epoxy parts have been made without the use
of a autoclave and fiber volumes of 55-60% have been achieved with very low void
contents(less than 1%).
It is proposed that the SCRIMP process can be adapted for use in the general aircraft industry
to produce low cost FAA certifiable parts. The goal of this proposal is to demonstrate that
these parts can be built using low cost molds to standards and consistency that will warrant
FAA certification. Low cost molds will be built, integral mold heating systems will be tested
and demonstration parts with epoxy and vinyl-ester matrices will be built.
Potential Commercial Applications:
Composite parts produced with this process have proven to be much less costly than parts
made using autoclave techniques and RTM techniques. These approaches, while clearly
valid, entail high mold building costs and are limited in the size part which can be built
because of the molding pressures which are encountered. The techniques which are used in
SCRIMP molding use inexpensive, single sided tooling and compliant bags for the second
side mold face. These parts exhibit the same quality (i.e.: high fiber volume, low void
content) that was until now only achievable in autoclaves. Scrimp has already been proven
in the marine industry by producing high strength, constantly high quality, low cost
composite parts. It is the intention of SCI to move towards commercialization of low cost
composite parts built using these processes by developing alliances with general aviation
manufacturers.
Name and Address of Offeror:
Seemann Composites, Inc.
Post Office Box 3449
Gulfport, MS. 39505
Proposal Number:
Project Title:
P3: A PILOT-CENTERED FLIGHT DISPLAY AND TRAINING SYSTEM FOR INSTRUMENT FLYING
Technical Abstract:
Mod Works, Inc., proposes to develop and market a pilot-centered flight display and training system, called P3, to significantly reduce the time, cost, and difficulty for general aviation pilots to acquire and maintain proficiency in instrument flight operations. The true utility of general aviation transportation is greatly enhanced by the ability to fly in near all-weather conditions, but often the cost, time and "hassle" of maintaining the requisite skills is a discouragement to prospective pilots. Any revival of general aviation, as NASA desires to foster, must deal squarely with this issue. The system envisioned to respond to this is drawn from two research areas: (1) controlling the aircraft's path and energy state using flight situation displays which blend predicition and quickening properties for ease of interpretation and improved human performance; and (2) applying the elements of cockpit resource management and judgement in a systematic way to evaluate the risks and possible outcomes associated with a current or proposed flight path or mission. The end product would be an integrated flight display (including a computer-based training program) appropriate for both retrofit and newer-technology aircraft by which pilots could conveniently reach and maintain proficiency in instrument flying skills.
Potential Commercial Applications:
There are three primary commercial applications and related markets for the P3 system. First, as one major component of the system is a cockpit display certified for instrument flight operations, there is a sizeable market of well over 100,000 current and new-technology general aviation aircraft whose owners/operators could increase the utility of their aircraft with such a display (the P3 system's usefulness and intuitive nature is applicable for both current-generation and new-technology aircraft). Second, because the system effectively addresses both initial and recurrent training requirements, there is the market of the pilot population - now numbering over 600,000, and expected to expand considerably. While the majority of pilots do not own airplanes, all active pilots have a need to maintain proficiency in an affordable, convenient manner. The third market would be fixed-based operators and flight schools - core providers of flight training services - who could offer integrated instrument flight training and certification packages. With such an offering, these organizations could see both volume and profit margins rise as more people are attracted to flight training, and the cost to provide these services goes down.
Name and Address of Offeror:
Mod Works, Inc.
8250 Skylane Way
Punta Gorda, FL 33982
Proposal Number:
Project Title:
LOW COST RTM FOR LARGE COMPOSITE AIRCRAFT PRIMARY STRUCTURE
Technical Abstract:
Stoddard-Hamilton Air, Inc. (SHAI) proposes a low cost Resin Transfer
Molding (RTM) process adaptable for making large monolithic General Aviation (GA)
structural parts. The innovation shall use low cost tools, materials and resin injection or
infusion techniques for component production under an FAA production certification
requirements. SHAI will bring these cost advantages to its aircraft production line for volume
production. SHAI proposes developing a single sided (outer side of part) RTM process that
uses a vacuum bag type medium which also incorporates lightning protection materials into
the composite structural components.
_
Potential Commercial Applications:
RTM processes provide advantages in production economy, assembly
economy, and aircraft performance. SHAI needs the ability to capitalize on those advantages
to meet the goals it has set for itself. For example, the fuselage components on future GlaStar
aircraft could all be resin transfer molded.
\
Name and Address of Offeror:
Stoddard-Hamilton Air, Inc.
18701, 58th Avenue, N.E.
Arlington, WA 98223
Proposal Number:
Project Title:
A NEW COMBINED NOISE AND EMISSIONS CONTROL SYSTEM FOR THE GENERAL AVIATION INDUSTRY
Technical Abstract:
The General Aviation Industry is experiencing increasingly stringent
environmental (noise and emissions) regulations. Routine maintenance
testing of aircraft engines at airports, for example, results in large
quantities of pollution, in terms of noise and emissions of nitrogen oxides
(NOx), carbon monoxide (CO), hydrocarbons, and other undesirable
pollutants. Westinghouse Electric Corporation recently developed a new
test cell design that significantly reduces noise. Separately, Sorbent
Technologies Corporation (Sorbtech) has developed a filter that effectively
reduces NOx, CO, particulates and other pollutants from exhaust gases. It
has been suggested by NASA and others that a combination of the two
technologies would be highly attractive to the General Aviation Industry.
This project addresses the possible combination of the two
technologies. More specifically, in Phase I, Sorbtech will perform studies
to determine the effectiveness of its new sorbents in removing toxic
organic pollutants from jet-engine exhaust gases and to specify structural
materials that should be used in constructing a prototype. In Phase II,
the prototype system would be constructed and demonstrated at an airport
site. The SBIR project is intended to complement a planned parallel effort
by Sorbtech, Pennsylvania State University and Westinghouse to design and
model the prototype.
Potential Commercial Applications:
A goal of the proposed overall project is a low-cost noise and
emissions control system that is useful for all commercial aircraft.
Name and Address of Offeror:
Sorbent Technologies Corporation
1664 East Highland Road
Twinsburg, OH 44087
Proposal Number:
Project Title:
THE DEVLPMT OF A NOVEL GENRL AVIATION PROPELLER/COWL COMBINATION OR AERO-COWL TO REDUCE CABIN NOISE, ENHANCE ENGINE COOLING & IMPROVE AERODYNAMIC PERFRMNC
Technical Abstract:
The proposed project would develop and certify a novel propeller/cowl
combination which could be used on any new general aviation aircraft. This project
would result in a complete, FAA-certified propeller/cowl combination. The objective
of this project would be to design and test this system on an existing modern general
aviation trainer aircraft. This propeller/cowl combination would emphasize a modern
low-noise installation which would also have enhanced aerodynamic performance and
improved engine cooling. Two engines will be considered for proof-of-concept tests
in Phase II; the primary engine is a currently available 160-horsepower engine, and the
secondary is a new engine design which will be capable of burning JET-A instead of
Aviation Fuel. This new engine is proposed under a separate SBIR proposal. The
overall results of the successful completion of these two projects would be a complete,
integrated, FAA-certified power system featuring greatly reduced cabin noise,
enhanced aerodynamic performance and improved engine cooling. The installation
would emphasize a low-noise, efficient installation and if the second engine
development were successful, the aircraft would be able to burn unleaded JET-A fuel,
thus avoiding the problems associated with leaded fuels.
_
Potential Commercial Applications:
The proposed innovation would furnish a complete, FAA-certified propeller/cowl
combination for use on any general aviation aircraft. This unit will reduce the cabin
noise, improve the aerodynamic performance and enhance the engine cooling for any
new general aviation aircraft design. Global Aircraft is very interested in the concept.
If the general aviation aircraft market were rejuvenated to the levels of annual sales
achieved in the late 1970s, and this concept captured 10% of the 2-4 place market,
there would be a market for approximately one thousand units per year. If the price of
each propulsion unit was $35,000, the market for this product would approximate
$35,000,000 per year.
Name and Address of Offeror:
Global Aircraft Corporation
P. O. Box 850
Starkville, MS 39760-0850
Proposal Number:
Project Title:
A 3D MOVING MAP FOR GA COCKPITS
Technical Abstract:
Vision Micro Design (VmD) proposes to create an affordable and certifiable 3D
geography based moving map (3DMM) product that can also provide attitude
indication. The aim of the innovation is to respond to the GA markets' need
for an Electronic VFR always display - by depicting what the pilot sees
outside the cockpit on a clear VFR day. The human factors engineered
software will provide a richer, more intuitive, easier to understand terrain
display compared to existing moving maps (MMs). This product will blend
fault tolerant computer technology with light, ruggedized micro-computer
hardware, GPS position data, flat panel displays, and intuitive pilot
interface software. The goal is to provide the pilot with landmarks, geography
and attitude perception: where the aircraft is, what is its attitude, where it
is going and what geography lies ahead; thereby maximizing situational
awareness and minimizing pilot workload and confusion.
Potential Commercial Applications:
The initial commercial market for this moving map platform covers over
50,000 GA aircraft actively involved in cross country flight domestically.
Marketing will then address the other 150,000 domestic GA aircraft, and the
international market of 100,000 GA aircraft. A key feature of this product
development that benefits marketing is its modularity.
Name and Address of Offeror:
Vision Micro Systems Development, Inc.
5501 East Road
Bellingham, WA 98226
Proposal Number:
Project Title:
A METHOD TO PREDICT SEPARATION DELAY ON AIRFOILS DUE TO VORTEX GENERATORS
Technical Abstract:
A novel method is proposed to predict the delay in boundary layer
separation due to vortex generators (VGs) on two-dimensional
airfoils. The approach is to couple a simple method for
predicting the boundary layer thinning due to VGs with an
existing Euler code (MSES). The objective is to provide a VG
design tool that is verified by comparison with wind tunnel data
for airfoils near separation. Such a method would shorten the
experimental development process for these devices. It also
offers the potential to design airfoils which have higher maximum
lift at low speeds or higher buffet onset Mach numbers. The
proposed effort is to add equations to the MSES formulation which
account for the motion of the vortices near the surface and the
crossflow velocity gradient which thins the boundary layer. In
addition to verifying the code against wind tunnel data, a VG
system will be designed to delay the onset of shock induced
separation on a modern high speed airfoil. The main benefit to
NASA and the industry is to provide a tool which enables a
designer to take advantage of the boundary layer control function
of VGs. The method will be extended to multi-element airfoils
and three-dimensional configurations in Phase II.
Potential Commercial Applications:
Successful completion of the proposed effort will result in
improved airfoil technology with direct application to any quasi-two-dimensional subsonic design such as wings, tails, propellers
or wind turbines. The gains in maximum lift or Mach number will
translate into improved vehicle performance either directly or
through better optimized configurations.
Name and Address of Offeror:
ANALYTICAL METHODS, INC.
2133 - 152ND Avenue, NE
Redmond, WA 98052
PRINCIPAL INVESTIGATOR
Ian J. Gilchrist
Proposal Number:
Project Title:
HIGH PRECISION CONTROL AND HEALTH MONITORING OF ADVANCE SPACECRAFT
Technical Abstract:
This Phase I project proposes an integrated high precision
control and health monitoring system for advanced
spacecraft. In this effort, a high precision control will be
configured for enhancing the tracking and pointing
performance of spacecraft systems. Fault tolerance, health
monitoring and reconfigurable control strategies will also be
developed to ensure stability, flying quality and safety, cost
reduction, graceful degradation and reoptimization in the
case of failures, malfunctions and damage in terms of
advanced estimation/decision and neural network
techniques. To test and evaluate the applications of these
technologies in spacecraft, a software environment will be
developed with current software design and programming
techniques. In Phase I, the system concept and its
subsystems will be developed and the preliminary design for
high precision control and health monitoring will be
conducted and evaluated. In Phase II, the design will be
refined under extensive simulations and verified in a
hardware-in-the-loop simulation environment. The
deliverables of Phase I are a commercial product entitled
ACS (Autonomous Control Synthesis) and a
software environment for high precision control and health
monitoring to test and evaluate the applications of new
technologies in modern control, health monitoring, failure
detection and isolation (FDI), and neural networks to
spacecraft systems.
Potential Commercial Applications:
The high precision control and health monitoring system
directly benefits the military/civilian aviation and space
areas. The advanced high precision control system will lead
to improved pointing performance, enhanced safety, and
increased reliability, availability, and durability. The health
monitoring and reconfiguration schemes can be applied to
industrial manufacturing and processing plants. The
ACS toolbox can be used for general industrial
process control systems design. The marketability of this
product is high due to the vital importance of this
technology to both commercial industries and government
applications.
Name and Address of Offeror:
American GNC Corporation
9131 Mason Avenue
Chatsworth, CA 91311
Proposal Number:
Project Title:
SPACECRAFT OPERATIONAL AUTONOMOUS REASONING SYSTEM (SOARS)
Technical Abstract:
This project will develop an innovative Spacecraft Operational
Autonomous Reasoning System (SOARS) as a generic approach to spacecraft
autonomy which can be applied to a broad range of satellite designs and
functions. The project will develop both a generic architecture for
spacecraft autonomy as well as a series of specific implementations for
autonomy of the most common and highest payoff spacecraft functions. The
architecture provides a general synergistic reasoning and decision making
capability which employs the full range of reasoning modalities and
decision making strategies. The architecture includes a standardized
interface to spacecraft systems and functions, making it adaptable to many
spacecraft and payload designs. The architecture provides for human
controller intervention as a natural element in the decision making and
control process, rather than as an extraordinary and emergency situation.
We believe a synergistic approach to reasoning is an effective and robust
problem-solving model that allows a system to employ historical,
experiential, procedural, structural, and causal knowledge. With proper
control, such a system is capable of solving all problems solvable by any
of the individual reasoning methodologies. By making spacecraft
increasingly automated, human operators can be freed to direct their
efforts thereby reducing space operations costs.
Potential Commercial Applications:
The creation of SOARS will provide the basis for a whole new way to
provide satellite maintenance whose impact will be felt in many different
programs. By its very nature, autonomous satellite control is adaptable to
systems operating in other environments such as underwater, hostile, and
remote. In addition, the flexibility designed into SOARS will provide a
natural testbed for new autonomous reasoning efforts currently underway in
this country. It is applicable to the development by NASA of remote
systems for space station assembly and repair, and to systems for the
exploration of the Earth, Moon, Mars, and the other planets; to the
research going on in the DoE laboratories for ways to remotely handle
hazardous wastes; and to the research being conducted in remotely piloted
vehicles used for long range surveillance and weapon delivery.
Name and Address of Offeror:
Scientific Simulation, Inc.
1543 Eagle Ridge Place, NE
Albuquerque, NM 87122
Proposal Number:
Project Title:
ADAPTIVE FAULT TOLERANCE FOR AUTONOMOUS SPACECRAFT
Technical Abstract:
Spacecraft autonomy requires the ability to perform in a variety of normal
and degraded states. As complexity of on-board functions increases, there will
not be a single fault tolerance approach which is suitable for all spacecraft
payload, communications, and vehicle management functions. Hence, multiple
fault tolerance schemes are needed. Moreover, as the autonomous spacecraft
transitions among multiple modes and experiences multiple failures, it is
desirable to adapt the fault tolerance services to the changed configuration
and environment. This research will investigate the feasibility of
(1) integrating multiple fault tolerance approaches into a single "middleware"
layer, and (2) providing adaptation mechanisms to tradition among fault
tolerance services in response to changing environmental and computational
conditions. The schemes that will be integrated include distributed
recovery block and N-self-checking processors. The phase I research will
define the reliability, recovery, and response time requirements for
this middleware layer. We will establish technical feasibility through an
experimental testbed running on POSIX compliant workstations.
Potential Commercial Applications:
The proposed adaptive fault tolerance scheme is applicable to many critical
real-time applications. The flexibility of multiple fault tolerance schemes
which can be adapted in response to a changed environment is an important
advantage. Designers of real-time applications will be able to incorporate
this middleware layer into their critical applications and configure them to
their requirements much as they now incorporate real-time kernels and
schedules. Potential applications include robotics, vehicle control,
IVHS, medical applications, and process control.
Name and Address of Offeror:
SoHaR Incorporated
8421 Wilshire Blvd., Suite 201
Beverly Hills, CA 90211
Proposal Number:
Project Title:
CASE AND SEMANTIC MODEL BASED INTELLIGENT SEARCH ENGINE FOR AUTOMATED INFORMATION PROCESSING
Technical Abstract:
This proposal presents the concept of a Case and Semantic Model Based
Intelligent Search Engine (CASISE) to facilitate the ability of users to
automatically capture, manipulate, and explore data from distributed data sets
organized using diverse formats. Automating the capturing of data is only the
first step; techniques for expediting users' ability to assimilate
the data for their specific needs are also needed. Analysis of real-world data
is problematic because doing so usually requires examining many dimensions to
detect and investigate patterns not readily revealed by traditional methods.
Although significant strides have been made in data management tools, most of
the effort focuses on 2-D tabular data and is based on arcane languages, such
as SQL, that require knowledge of the data structure. CASISE integrates case-
based reasoning, semantic modeling, and supervised learning into a user-
oriented tool that allows data management utilizing meaning independent of the
underlying dataset structure. This approach is innovative because it modifies
the case-based approach to identify data similarities through context-dependent
rather than context-free mechanisms. In addition to its primary focus as a
search engine, CASISE can be used for data discovery and developing and
maintaining data and knowledge bases.
Potential Commercial Applications:
This research has wide applicability to complex, multi-dimensional data
applications employed by government and commercial users. These include
accident investigation to determine contributing factors and similarities to
previous accidents, cost-benefit analysis by hospitals and health maintenance
organizations, forecasting the volume of claims and costs of medical coverage,
predicting stock and overall market fluctuations, etc.
Name and Address of Offeror:
Universal Technical Resource Services, Inc.
2 Voorhees Corporate Park
701 Cooper Road, Suite 12
Voorhees, NJ 08043
Proposal Number:
Project Title:
ARTIFICIAL INTELLIGENCE TECHNIQUES FOR MISSION PLANNING AND SCHEDULING AUTOMATION
Technical Abstract:
JPL and GSFC have requested, through topic 7.02, ground-based mission
planning and scheduling automation. In order to support NASA's vision of
Better, Cheaper, Faster, each mission will have fewer personnel with each having
a broader range of responsibilities. An important aspect of mission operations
is planning missions and scheduling available resources. This is typically
time consuming and requires a high degree of expertise. An automatic,
intelligent planning and scheduling system could allow dramatically fewer
man-hours to perform the scheduling function and it could be performed by more
varied personnel. By using an innovative combination of Artificial Intelligence
(AI) techniques, techniques we have used with much success for KSC's high-level
manifest planning and JSC's crew activity planning, we will produce a planning
system with capabilities well beyond current methods.
The goals of the Phase I research are to thoroughly define the mission
planning and scheduling domain, elaborate the artificial intelligence techniques
useful for automating the planning and scheduling problem, prove the feasibility
of these techniques through the development of a prototype, and develop a
complete system specification for an automated NASA scheduler. Phase I research
and prototype development will lay the groundwork for the Phase II
implementation of an automated planning and scheduling system and eventual
commercialization of the system.
Potential Commercial Applications:
The commercial applications of an automated mission planning tool include
factory/manufacturing scheduling, facility construction scheduling, maintenance
scheduling, business project scheduling, delivery scheduling, and other
large-scale planning and scheduling applications.
Name and Address of Offeror:
Stottler Henke Associates, Inc.
2016 Belle Monti Avenue
Belmont, CA 94002
Proposal Number:
Project Title:
AN OBJECT-ORIENTED METHODOLOGY FOR AUTHORING ADAPTIVE COMPUTER- BASED LESSONS
Technical Abstract:
Most existing authoring tools for computer-assisted instruction do not
facilitate reuse, do not provide mechanisms for adapting the lesson to the
student, and require authors to program low-level details of a lesson. Recent
research has suggested that the object-oriented (OO) paradigm can benefit
lesson authoring. However, the absence of a formal OO lesson authoring
methodology is hindering the success of the OO approach to lesson authoring.
To address this problem, we propose an innovative OO methodology for authoring
adaptive computer-based lessons. The methodology will facilitate reuse between
and among lessons and will provide specific support for adapting lessons based
on student feedback. An innovative tool for authoring adaptive computer-based
lessons using the methodology is also proposed. The proposed work will benefit
NASA's mission-operations support in the area of training, by facilitating the
rapid development of adaptive tutoring and training systems and by decreasing
the effort necessary to develop such systems. We believe that a tool based on
a robust OO lesson authoring methodology has the potential to produce
order-of-magnitude productivity gains for those involved in the development of
computer-based training and tutoring systems.
Potential Commercial Applications:
The application areas for computer-assisted instruction developed using the
proposed methodology-based OO lesson authoring tool include: 1) employee
training and re-training in industries which are down-sizing, 2) training and
education in computer programming, hardware troubleshooting, etc. 3) primary
and secondary education for home-based schooling 4) "virtual" higher
education courses, and 5) military training dealing with aviation, health care,
weapons systems, equipment maintenance, etc.
Name and Address of Offeror:
Adaptive Technology Solutions
504 Adams
Bryan, TX 77801
Proposal Number:
Project Title:
A NEW APPROACH FOR VIDEO MULTICAST ON WIDE AREA NETWORKS
Technical Abstract:
This SBIR Phase I effort proposes an approach for extending the Internet
infrastructure to support real-time, video transport. This extension
addresses the need for wide area network (WAN) based collaborative
environments for efficiently sharing information as well as the growing
requirement for telepresence and telecommuting.
Our approach for video multicast over wide area networks is unique in that it
does not require the network to reserve link bandwidth on each link associated
with the path of a video flow. This is in contrast to existing approaches that
impose resource reservation requirements on every link of a path. The
flexibility provided by our approach allows it to accommodate a more
heterogeneous network that existing approaches. The proposed approach for
video multicast is based on an innovative technique for video packetizing and
traffic control called spectral selection.
The objective of this Phase I SBIR effort is to establish the feasibility of
proposed approach for video multicast. To achieve this goal, this effort will
develop the design of the network software required to implement the proposed
video multicast approach and assess the performance of the approach using a
combination of analytical and simulation techniques.
Potential Commercial Applications:
The commercial application of the results of this research would be network
software that would allow the Internet to accommodate video-enabled
applications such as telepresence, multimedia-conferencing, remote learning,
visualization and computer supported collaborative work on a more
heterogeneous wide area platform than is currently possible. It would thereby
extend the capability of the NII to serve various sectors of the national
economy ranging from health care to manufacturing and distance learning.
Name and Address of Offeror:
Architecture Technology Corporation
P.O.Box 24344
Minneapolis, MN 55424
Proposal Number:
Project Title:
HUMAN FACTORS SAFETY TESTING FOR VIRTUAL ENVIRONMENT MISSION- OPERATIONS TRAINING
Technical Abstract:
This proposal develops a test system to aid mission-operations
in implementing technology,
safely and efficiently, in its redefined role. NASA's vision of
Better, Cheaper, Faster
necessitates advanced trainers and tutoring systems utilization,
possibly incorporating virtual
environment technology (VET). VET has advantages but brings with
it undesirable human
factors side effects which must be minimized to fully utilize this
technique. These side effects
undermine NASA's vision in terms of time and efficiency and could
impact safety and health.
The proposed test system will be demonstratably sensitive to side
effects of exposure to
simulations and/or demonstrations involving real or depicted motion
of the individual and will
possess psychometric stability and reliability characteristics
requisite for such instruments. By
recognizing side effects, this system aids in identifying VET
equipment improvements during
manufacture, reduces individual's training time, and identifies
potential at-risk users in mission
operations. The journal Presence (1992), special edition,
documented these side effects
including motion sickness symptoms, disorientation, occasional
significant disruption of
perceptual-motor activity, and prolonged fatigue and lethargy
("sopite syndrome") following
exposure (Kennedy, 1994). The occurrence of these side effects
pose a significant threat to the
well-being of susceptible users and an impediment to NASA's vision.
_
Potential Commercial Applications:
Manufacturers and developers of
virtual
environment devices used for entertainment, simulation and/or
training could identify
improvements or modifications to equipment to minimize side
effects. Any training program,
including DoD and other federal agencies, could utilize this device
for protection of individuals.
_
Name and Address of Offeror:
Essex Corporation
1040 Woodcock Road, Suite 227
Orlando, Florida 32803
Proposal Number:
Project Title:
INTELLIGENT COLLABORATIVE TEAM TRAINING
Technical Abstract:
LinCom Corporation is proposing to develop an Intelligent Collaborative Team Training
(ICTT) architecture which supports the real-time, team training paradigm. LinCom will
leverage its years of experience using the award-winning NASA Intelligent Computer-
Aided Training (ICAT) architecture to model the new ICTT architecture. The current ICAT
technology only supports the training of a single student at a time. The proposed
innovation lies in developing a training system in which a group of individuals, each with
their own role, can train together as a team. A number of complex technical issues are
associated with moving from a single student system to a multi-student system where
student interaction, multiple student models, and multiple simulations are involved. This
innovation is important for mission-operations support since it provides a low cost, high
fidelity, mechanism for training Shuttle/Space Station crew members, flight controllers,
and ground support personnel for both manned and un-manned missions. With this new
capability, an entire Shuttle crew, a flight operations team, or students in a classroom, etc.,
could take part in a collaborative training exercise.
Potential Commercial Applications:
Medical diagnosis and team approach to healthcare training
Clinical training in medical schools
Computer chip fabrication processes
Flight controller console operations
Safety instruction
Military training in operation of advanced communication devices
Name and Address of Offeror:
LinCom Corporation
1020 Bay Area Blvd. Suite #200
Houston, Tx. 77058
Proposal Number:
Project Title:
REUSABLE SOFTWARE COMPONENTS FOR SCIENCE PLANNING AND SPACECRAFT SEQUENCING
Technical Abstract:
The scheduling problem-allocating scarce resources to individual
tasks to achieve high-level objectives without violating operational
constraints-is of great practical importance to industry and
government. NASA has responded to the difficulty of its scheduling
problems by developing world-class leadership in scheduling, through
significant investment in research and applied development. As a
result, it is now routine, but still expensive, to solve complex
scheduling problems for space mission operations. Custom software for
each mission makes it difficult to develop a generic scheduler for
reuse across missions. One mission requires an ad hoc constraint
checker; another requires an interface to science opportunity
analyzers; a third requires contingent planning capabilities. It is
impossible to anticipate these requirements in advance. Instead, we
should populate our toolboxes with intermediate-level components that
can be combined as needed for specific missions. We propose to design
and develop a C++ toolbox, named SchedKit, of reusable software
components for science planning and spacecraft sequencing. Example
components include a schedule database; efficient data structures for
use by search algorithms; basic preprocessing and constraint-checking
modules; and facilities for building secure, distributed scheduling
applications.
Potential Commercial Applications:
With software components to address common tasks, development of
scheduling applications will evolve toward the emerging model of
``mass customization.'' End-users, e.g., the developers of mission
software, will be able to plug together the pieces of a
mission-specific scheduler from a library of components. The
industrial scheduling market is dominated by expensive vertical market
applications and custom software developers. SchedKit reduces the
risk and cost of such custom software development efforts: we plan to
license and use SchedKit to create ``just-for-you'' scheduling
applications.
Name and Address of Offeror:
Heuristicrats Research, Inc.
1678 Shattuck Avenue, Suite 310
Berkeley, CA 94709
Proposal Number:
Project Title:
INTELLIGENT AGENTS AND AGENT COMMUNICATION LANGUAGES FOR OPERATIONS
Technical Abstract:
NASA space mission operations utilize a large number of distributed computer systems
performing a multitude of complex tasks. There exists a large number of legacy systems
that contain extensive information and provide important processing capabilities. As
new mission operations concepts such as MOCA, SuperMOCA, LoCoMOCA are developed it
becomes even more important to be able to reuse these existing systems, databases and
knowledge bases whenever possible. However, new systems architectures are based on
the use of industry standards and open systems concepts. In many cases this makes it
extremely difficult or impossible to utilize legacy systems. This proposal describes
the use of intelligent agent technology and an intelligent agent communications
language for solving these problems. We propose the utilization of a high performance
general purpose intelligent agent architecture coupled with the Knowledge Query and
Manipulation Language (KQML). The intelligent agent architecture is based on previous
work we have done for both NASA/JPL and the Air Force Philips Laboratories. The KQML
language was originally developed by ARPA as part of the Knowledge Sharing Effort.
The focus of this research effort is on application of these two technologies to
development of next generation mission control architectures.
Potential Commercial Applications:
The technology developed in this research effort will be useful in a number of commercial
products. These include general purpose intelligent software agents, as well as special
purpose intelligent interface agents. This technology will also be useful in a new
class of middleware software for interfacing with legacy computer systems. The KQML
software developed for this project can also be marketed as a commercial software product.
Name and Address of Offeror:
Reticular Systems, Inc.
4715 Viewridge Avenue, Suite #200
San Diego, CA 92123
Proposal Number:
Project Title:
COST-EFFECTIVE INTERNET APPLICATION FOR GROUND CONTROL OF PAYLOADS
Technical Abstract:
The proposed innovation is development of a cost-effective Internet approach which supports
remote operation of in-flight payloads from Principal Investigator (PI) ground sites. Partial shift of
responsibility for control of scientific instruments to the investigator site will allow fewer crew and
operations support personnel per mission with less need for payload training. Interactive payload
operations will enhance PI experimentation, especially for long duration missions.
The project objective is to evaluate the feasibility of distributed payload operations utilizing the
Internet. Issues to be addressed are both organizational and technical. Organizational issues include
distribution of authority and resources and how these may be varied based on mission phase and
spacecraft mode. Technical issues include safety, security, time-criticality, and reliability. Phase I will
select a NASA mission (e.g., Mission to Planet Earth, International Space Station Alpha), review
procedures and systems, and identify viable payload types. A distributed architecture, operations
concept, and payload message protocol will be designed. The design will be evaluated using the
Optical Properties Monitor (OPM) experiment developed by AZ Technology for a 1997 Mir mission.
The long-term benefit to NASA of new payload operations methods will be reduced support costs and
more effective communications among PI's, mission personnel, and payloads.
_
Potential Commercial Applications:
There is a potential market within NASA control centers and investigator sites for cost-effective
Internet teleoperations products based on common standards and applicable to multiple missions,
spacecraft, centers, and ground systems. Techniques developed for interfacing the Internet to NASA
networks will be applied to Internet gateways to commercial technologies such as the Consumer
Electronics Bus, an open standard for home automation, and the Manufacturing Message Specification,
the ISO standard communications protocol for manufacturing. Integration of these networks and
protocols promises substantial gains in productivity.
_
Name and Address of Offeror:
AZ Technology, Inc.
4901 Corporate Drive, Suite 101
Huntsville, AL 35805
Proposal Number:
Project Title:
HOLOGRAPHIC DATA STROAGE SYSTEM WITH MASSIVELY PARALLELE ARCHITECTURE
Technical Abstract:
We propose to build and test a novel, compact, and robust holographic data storage system, utilizing monolithic architecture recently developed by Optitek, which has the capability for massively parallel readout of image based or page formatted digitally encoded information. Holographic data storage systems (HDSS) can provide large information capacity, high transfer rates, and short access times which are not available simultaneously with any other storage technology. The new architecture described here allows an additional 10-fold increase in parallelism compared with conventional HDSS architectures, thereby offering a unique solution to the problem of large data base storage and management. A major step was made recently in a benchtop demonstration of HDSS technology at Stanford University by storing, archiving, and retrieving the first digital data in a HDSS. Color images, sound, compressed video, and computer programs were stored, demonstrating that digital HDSS is feasible with very attractive performance chaaracteristics using currentlyavailable materials and components. The proposed Phase I program will, in addition to proving the feasibility of the new HDSS architecture, also lay the groundwork for development of software encoding techniques needed to exploit its unique features for image-based storage and the handling of large data bases.
Potential Commercial Applications:
Currently established storage technologies that rely on mechanical motion for access possess fundamental limitations which make them unable to respond to more demanding requirements of large databases. The holographic data storage system described here, having large capacity, access times less than milliseconds, and a multiple page or image oriented format, provides a unique capability for such applications as video servers, large data repositories, and air/space applications.
Name and Address of Offeror:
Optitek, Inc.
100 Ferguson Drive, MS 5G61
Mountain View, CA 94309
Proposal Number:
Project Title:
WAN DBMS SEARCH ENGINE INTERFACE TO SCIENTIFIC DATA FORMATS
Technical Abstract:
SARA proposes to develop a universal search engine for implementing a new, expanded capability for Wide Area Network (WAN) database management systems (DBMSs) which will enable comprehensive remote searches of popular scientific data formats (SDFs) such as netCDF and JPLs PDS, on both the data dictionary and data values. This extension will provide a seamless WAN DBMS interface to multidimensional data which use SDFs. SDFs, which include many of NASAs bulkiest data sets, are internally self describing. Thus, searching the data dictionary of SDFs is a key innovation - users ignorant of a librarys structure gain access to that structure, empowering them to judge a data products value. Marrying a WAN DBMS to SDFs is a second innovation. Allowing remote users to search SDFs on data element names, types, and values simplifies access to complex databases, empowering users to explore data intuitively, enhancing the data's value by increasing its usefulness to the scientific community and public at large. This proposed new capability addresses the NASAs needs for seamless access systems, information management across geographically distributed libraries, representation and manipulation of multi-dimensional data, and data retrieval based on content. It also will satisfy the same needs expressed by other organizations using SDFs.
Potential Commercial Applications:
The result of the proposed Phase I and II research will be a fully functional, flexible universal WAN DBMS Search Engine, that searches on both data dictionary and data values, which can be directly offered as a commercial product to industry, university, and government SDF users. Research computing environments which analyze natural or man made processes cannot rely on traditional off-the-shelf solutions to data management, because the processes to be modeled are ever-changing. Therefore, traditional static data dictionary approaches will not suffice. Furthermore, off-the-shelf DBMSs require exorbitant licensing fees, and typically require much maintenance. Also, they do not benefit immediately from the university and government sponsored improvements which a WAN based solution is likely to enjoy. The need, therefore, clearly exists for a flexible system which can manage model data, with the features of a DBMS, but neither burdens the scientist with implementation details nor restricts creativity with a small selection of data types.
Name and Address of Offeror:
SARA Inc.
15262 Pipeline Lane
Huntington Beach CA, 92649
Proposal Number:
Project Title:
A PROBABILITY NETWORK METHODOLOGY FOR DEVELOPING ANALYSIS TOOLS FOR SCIENCE MISSION DATA LIBRARIES
Technical Abstract:
Digital libraries of science mission data have improved tremendously
in recent years. Hardware developments (affordable CD jukeboxes),
together with software advances (the World-Wide Web), have made it
possible for space scientists to browse and retrieve relevant raw
science data and data products from their offices. At this point, a
need exists for automated, trainable analysis tools to catalog,
retrieve and combine raw data from multiple missions into useful
information products. Our recent research suggests that it is
possible to apply a Probability Network Analysis (PNA) methodology to
develop future digital library cataloging and search tools with far
greater efficiency and flexibility. Probability networks have been
recently proposed as a general specification and prototyping tool for
data analysis applications: we expect they will become for data
analysis what data-flow graphs are for compiler design, or
state-charts are for controllers. As one sign of their generality, we
conjecture that tools such as AUTOCLASS and JARTOOL can be completely
specified and reproduced using this methodology, with far less
development time and expense. In this Phase I SBIR we will test the
feasibility and generality of the PNA methodology using science data
analysis problems from one or more NASA missions.
Potential Commercial Applications:
Statistical data analysis remains a small consulting industry,
requiring the expensive time of highly-trained experts. If this
effort is successful, the Phase II deliverable will be a software
``CASE'' tool which supports the PNA methodology, and can be used to
allow domain experts, not statisticians, to rapidly develop data
analysis tools for their organization. Such a tool reduces
development costs while improving the effectiveness and fidelity of
statistical models. The potential increases in model fidelity have
untold benefits in product quality and operational safety. Data
analysis tools developed with PNA will be implemented as extensions to
existing database or data analysis environments (e.g., IDL/PV-WAVE,
Khoros, IRAF, TicShell, FAME) ensuring ease of integration with
existing software.
Name and Address of Offeror:
Heuristicrats Research, Inc.
1678 Shattuck Avenue, Suite 310
Berkeley, CA 94709
Proposal Number:
Project Title:
LARGE FORMAT CAMERA ON A CHIP
Technical Abstract:
It is proposed to develop a large format (> 1K x 1K) camera-on-a-chip for
electronic still photography applications. The large format
camera-on-a-chip will use the emerging JPL/NASA-developed active pixel
sensor (APS) imaging technology to achieve a highly integrated image sensor.
The camera-on-a-chip will consist of an APS imaging detector array,
on-chip timing and control electronics, signal chain electronics, and analog
to digital converter (ADC). The camera-on-a-chip acts like a digital chip
in that all input and output to the chip is digital. The X-Y addressable
nature of APS allows easy implementation of electronic panning, motion
stabilization, and electronic zoom. Very high dynamic range for high
contrast scenes is also easily obtainable.
The camera system is greatly simplified by the camera-on-a-chip technology
which results in a significant reduction in cost, mass, and volume. Such
a hand held camera system will be highly beneficial to NASA as it will
reduce the size of the system to that of an "instamatic" compact camera.
In Phase I, technical feasibility of developing the large format
camera-on-a-chip will be established and a design ready for fabrication
will be completed. In Phase II, the large format camera-on-a-chip will
be implemented and characterized, and a prototype camera demonstrated.
Potential Commercial Applications:
There is enormous commercial applications potential of the technology.
Electronic imaging is projected to be the fastest growing area of consumer
and commercial electronics over the next five years, according to the
Optoelectronics Industry Development Association.
The innovative large format camera-on-a-chip technology proposed in this
effort will be applicable to a broad spectrum of electronic imaging
products and applications, just as the CCD is ubiquitously used today.
A few of the major applications include electronic still photography for
the graphics arts, electronic motion picture cameras, home security,
personal computer visual communications, and remote traffic monitoring.
Name and Address of Offeror:
Photobit
5556 Pinecone Road
La Crescenta, CA 91214
INSTRUCTIONS FOR PROJECT SUMMARY
Proposal Number:
Project Title:
CHARGE WELL PER PIXEL DIGITAL CONVERSION ON THE FOCAL PLANE
Technical Abstract:
The ability to exploit the full sensitivity capability of two-dimensional detector arrays is
compromised by the offset variation, nonlinearity and broadband noise of existing analog sampling
and multiplexing technologies. Amain Electronics proposes an innovative readout approach which
uses an on focal plane multiplexed oversample analog to digital (MOSAD) conversion process to
solve the noise floor, linearity and offset problems of the present analog approaches. In our
approach an oversample analog to digital converter is placed at each pixel where it operates at
the pixel data bandwidth. All nonlinearities and noise associated with reading out the pixel are
eliminated. In principle, this approach can be used to replace analog multiplexing for a variety
of sensors and has been shown to be implementable in charge well or CMOS switched capacitor
technologies that are now in production. Investments in new or complex semiconductor processing
is not required. The readout can be built in monolithic form in active pixel sensors (APS), CCD or
CID type charge well sensors. Systems with larger array sizes and greater sensitivity will be
practical and economical with an on focal plane digital conversion that eliminates all broadband
analog mux noise. All NASA sensor missions can benefit from this improvement with very little
investment.
Potential Commercial Applications:
The proposed project will have potential for a wide range of Federal Government, commercial and
consumer applications, including IR sensors for surveillance, tactical system guidance, remote
video sensing, video and still camera products for consumer and commercial use, as well as new
applications where extremely low cost and high sensitivity are needed, such as automobile rear view
systems, manpack IR sensors, field scattered sensors. Still camera imaging and HDTV will use these
larger low noise digital visible light arrays.
Name and Address of Offeror:
AMAIN ELECTRONICS COMPANY
P. O. BOX 5028
WEST HILLS , CA 91307
Proposal Number:
Project Title:
MINIATURIZED ENVIRONMENTAL SENSORS
Technical Abstract:
Existing and future space and planetary missions need instrument
systems that are significantly smaller, lighter, and consume less
power. One of the key technical hurdles that restrains the development
of such instruments is the unavailability of miniaturized environmental
sensors that are sensitive, selective, stable, rapidly equilibrating
and robust. Nanomaterials Research Corporation (NRC) seeks to address
this need and demonstrate and commercially develop novel sensors from
proprietary materials. During Phase I, NRC will demonstrate the proof-
of-concept; Phase II will understand, optimize and prepare prototype
sensors; while Phase III will commercialize the breakthrough sensors.
Potential Commercial Applications:
Miniaturization of instruments is critical to NASA missions into space
and the proposed program will help develop environmental sensors that
can enable miniaturized instruments. Spin-off applications include
pollution remediation industry, and intelligent processing to eliminate
or reduce pollution at source.
Name and Address of Offeror:
Nanomaterials Research Corporation
10960 North Stallard Place
Tucson, AZ 85737-9527
Proposal Number:
Project Title:
GAINASSB AND INASSBP INFRARED DETECTORS
Technical Abstract:
AstroPower proposes to develop high performance, room temperature, mass-
producible, low-cost infrared detectors and detector arrays using liquid-phase
heteroepitaxy of lattice-matched GaInAsSb and InAsSbP on GaSb substrates. With
proper composition these quaternary alloy systems can be prepared with band gaps
adjustable in wavelength from 1.7 to 4.5 mm. The major advantage of using a
quaternary system over binary and ternary compounds is the ability to vary the band
gap while still providing lattice matched growth to the substrate material. Another
expected advantage is that this detector structure will have good detectivity at room
temperature while most commercially available detectors need cooling to liquid
nitrogen temperatures. With proper device design both the cut-on and cut-off
wavelengths can be varied over the range of the quaternary system. AstroPower has
previous experience in the growth of these material systems. Liquid phase epitaxy has
routinely provided quality III-V detectors and photovoltaic cells with the highest
optical-to-electrical energy conversion efficiency, and has significant cost advantages
over other forms of epitaxy. Feasibility of this approach will be demonstrated by
working IR detetors by the end of the Phase I program.
_
Potential Commercial Applications:
These photodetectors will be useful in space and terrestrial infrared imaging
systems. Photodetectors operating in the mid-IR range have potential use in gas
sensors since the basic absorption bands of water and many industrial gases belong in
this range. The new sensor will have a variety of commercial applications in air
pollution monitoring, industrial process control, and automobile emission monitoring.
The 2-4 mm wavelength range is also of potential importance to future lightwave
communication systems since novel fiber materials offer extremely low transmission
losses in this region.
_
Name and Address of Offeror:
AstroPower, Inc. Solar Park, Newark, DE 19716-2000
Proposal Number:
Project Title:
A MONOLITHIC, ACTIVE PIXEL INGAAS NEAR INFRARED FOCAL PLANE ARRAY
Technical Abstract:
SBIR 95-1 SOLICITATION
FORM 9.B - PROJECT SUMMARY
Subtopic Last 4 digits Change
Number of Firm's Letter
Phone #
PROPOSAL NUMBER 95-1 08.03 0610 _ (Inst. on Reverse Side)
PROJECT TITLE
"A Monolithic, Active Pixel InGaAs Near Infrared
Focal Plane Array"
TECHNICAL
ABSTRACT (LIMIT 200 WORDS)
We propose to develop a monolithic near-infrared (NIR) focal plane array (FPA)
based on the InGaAsP alloy system. Major innovations include development of an active
pixel architecture to improve the performance of lattice-mismatched InGaAs, sensitivity over
the 1.0 - 2.5 m NIR wavelength band, and monolithic integration of the photodiodes, active
pixel circuitry, pixel-selection switches, and self-scanning shift registers. These are highly
ambitious goals and draw upon the progress of earlier NASA and DOD programs in which we
demonstrated a hybrid FPA with an InGaAs photodiode array mated to a silicon CMOS
readout multiplexer and, more recently, monolithically integrated InGaAs photodiodes with
InP switching FETs in a 16x16 pixel direct detector injection FPA. In Phase I, we will
fabricate and characterize InP FETs for analog performance, model and select an active pixel
architecture, and design a monolithic device to be fabricated during Phase II. The Phase II
device will be a 16x16 pixel FPA with monolithically integrated active pixels and readout
switches, hybrid integrated to silicon CMOS shift registers. Professor Stephen Forrest of
Princeton University's ATC/POEM will play an important role in this Program.
Potential Commercial Applications:
The near-infrared is an important wavelength band for imaging applications such as
astronomical observations, spectroscopy, industrial thermal imaging, and remote sensing. All
of these would benefit in performance, manufacturability, and cost reduction from the
advances emerging from this Program. An NIR Camera with a price tag below $5,000 would
be a distinct possibility.
Name and Address of Offeror:
Sensors Unlimited, Inc.
3490 U.S Route 1, Building 12
Princeton, NJ 08540
Proposal Number:
Project Title:
ULTRAVIOLET ACOUSTO-OPTIC TUNABLE FILTER
Technical Abstract:
Electronically programmable imaging spectrometers suited to space
environments are required for future plenary exploration missions. The
system must meet the mission requirements under severe power, weight and
other environmental constraints. A promising solution is to use the
acousto-optic tunable filter (AOTF) as the wavelength tuning device.
The AOTF offers the advantages of electronic tunability over a wide
spectral range, large optical throughput, small size and weight, and low
drive power. Present AOTF technology has been well developed for use
in the visible and near-infrared. A number of prototype AOTF-based
spectrometers have been developed and used for the collection of
spectral imaging and polarization data. Extension of the operating
wavelength into the ultraviolet has been hindered by the performance
limitations that include low optical throughput, high acoustic frequency
and power, and the required use of polarizers. A novel design concept
is proposed that provides greater flexibility in the choice of material
and designs. The Phase I project is a risk reduction effort to prove
the feasibility of the new AOTF concept. Performance goals of the
feasibility model include: tuning range: 200 - 400 nm, drive power: less
than 1 watt, and a bandwidth of 0.5 to 0.05 nm.
Potential Commercial Applications:
Due to the unique features of electronic programmability, small
size, and potentially low cost, the AOTF can be used in a variety of
commercial applications. Some of these are (a) remote sensing for
environmental and agricultural monitoring, and (b) spectroscopic
microscope for medical research.
Name and Address of Offeror:
Aurora Associates
3350 Scott Boulevard, Building 20
Santa Clara, CA 95054-3106
Proposal Number:
Project Title:
A PHOTON COUNTING MEGAPIXEL IMAGING DETECTOR FOR THE ULTRAVIOLET
Technical Abstract:
We propose to develop an imaging, high resolution, photon
counting detector system with sensitivity in the ultraviolet from 50
to >3000. Many current and future NASA missions require such
detectors, usually custom built and expensive. Our objective is to
develop a versatile, high performance photon counting detector
combining recent technical advances in all aspects of microchannel
plate (MCP) detector development in a low cost, commercially viable
package that can support a variety of applications. The detector
concept consists of a set of MCP's whose output electron pulses are
readout with a crossed delay line anode and associated high speed
event encoding electronics. The delay line anode will allow high
resolution photon event centroiding (<25 microns FWHM) at very
high event rates (>100,000 cts/sec) and can be scaled to large
formats (>40 mm) while maintaining good linearity and high
temporal stability. Also the potential of solar blind opaque UV
photocathodes (>2000), and non-outgassing delay line anodes for
sealed-tube UV detectors with the above characteristics, could meet
the requirements of many NASA missions while foregoing power and
weight penalties of vacuum systems.
Potential Commercial Applications:
The main goal of this SBIR proposal is to develop a versatile,
commercially viable high performance photon counting detector for a
wide variety of applications. These devices are the detectors of
choice whenever low light-level detection coupled with low read-out
noise is required. At present the main market for UV photon
counting array detectors is that of scientific research, specifically for
space astrophysics, space physics or atmospheric remote sensing
applications. In addition to space science applications, we envisage a
potential commercial market in the field of high resolution real time
imaging of biological samples, soft X-ray microscopy, protein
crystallography, and high resolution UV spectroscopy of gas
discharges. With extension into the regime >3000 applications in
ground based astronomy such as speckle imaging and other fast
varying phenomena can be addressed. The high resolution - high
count rate capability coupled with large detection area are clear
advantages for our proposed detector. This is also particularly
suitable for the development of detection devices for advanced mass
spectroscopic laboratory analysis.
Name and Address of Offeror:
Siegmund Scientific
2970 Honeysuckle Cir.
Antioch, CA 94509
Proposal Number:
Project Title:
OPTICAL LINKS FOR CRYOGENIC FOCAL PLANE ARRAY READOUT
Technical Abstract:
Visidyne proposes to demonstrate an innovative design for transporting
and converting wide dynamic range, large bandwidth FPA signals into a digitized
data stream by using a unique combination of an optical phase modulator, fiber
optics, and Digital Signal Processing (DSP) tools. The proposal addresses
NASA's stated interest in techniques for readout of cryogenic sensors by
optical means. Link distance can be large, heat losses are expected to be
minimal, and operating temperatures down to 5 K should ultimately be attain-
able. The objective of the Phase I effort is to prove the feasibility of the
concept by designing and building a breadboard device and making performance
measurements to characterize its performance. A Bandwidth of 10 MHz with a
signal-to-noise ratio of 104, and < 1 mW loading into the dewar is the
anticipated result. Once fully developed, the designers of cryogenic infrared
sensors will be able replace many of the metal wires which must penetrate the
dewar in present systems with a pair of fused silica optical fibers, thus
dramatically reducing the thermal loading. Space based infrared systems
will consume less cryogen and therefore last longer and be cheaper to launch,
a sizable benefit to NASA.
Potential Commercial Applications:
This technology may find application anywhere wide dynamic range, large
bandwidth signals need to be transported in environments that are difficult for
electrical signals carried over ohmic conductors, i.e. severe EMI, very high or
low temperatures, corrosive or explosive atmospheres, etc. In addition to
space-based cryogenic sensors for scientific, military, and commercial use, it
will be valuable in difficult industrial environments, such as chemical
processing.
Name and Address of Offeror:
Visidyne, Inc
10 Corporate Place,
South Bedford Street
Burlington, MA 01803-5168
Proposal Number:
Project Title:
ULTRAVIOLET NARROWBAND FILTERS FOR SPACE BORNE OBSERVATIONAL SYSTEMS
Technical Abstract:
This Small Business Innovation Research Phase I project will
develop compact, low cost, sub-Angstrom
bandwidth volume holographic filters with electric field tuning for
space borne observational systems in
the ultra-violet (UV) region. This program addresses a key
requirement for narrow bandwidth, high
throughput filters in the UV because of the difficulty of
fabricating Fabry-Perot etalons and dielectric
interference filters with sufficient spectral resolution and
optical quality in this wavelength region.
During this phase of research, the feasibility of fabricating high
efficiency (50~80%), narrow bandwidth
(0.1~1 Ansgtrom, FWHM) and large field-of-view (1~2 degrees)
holographic filters using improved LiNbO3
crystals will be demonstrated in the near UV. Recording high
efficiency grating filters at other UV
wavelengths, including solar-blind UV, in processed LiNbO3 and
LiTaO3 will also be investigated. This
research program is expected to provide data on sub-Angstrom
bandpass filters based on the novel
volume holographic filter technology, and reveal the limits of
currently available photorefractive
materials in the UV region.
Potential Commercial Applications:
Anticipated commercial applications of this technology include UV
narrowband filters for laser remote
sensing, atmospheric monitoring, solar and stellar observation,
free-space optical communications, high
resolution spectroscopy, high density optical data storage, and
biomedical diagnosis and imaging.
Name and Address of Offeror:
Accuwave Corporation
1651, 19th Street
Santa Monica, CA 90404
Proposal Number:
Project Title:
3-5 UM INTLAS DETECTOR ARRAYS WITH MINIMUM COOLING REQUIREMENTS
Technical Abstract:
Spire proposes to demonstrate a new III-V ternary material for
high performance, medium wavelength infrared (MWIR 3 to 5 m)
detector arrays which can operate under thermo-electric (TE)
cooling. Spire proposes to fabricate InTlAs MWIR detectors as an
alternative to HgCdTe for TE-cooled infrared focal plane
applications. Theoretical calculations suggest that addition of
only 5% Tl in InAs can increase the cut-off wavelength from 3.3 m
to 4 m at approximately 195K. Spire has already demonstrated that
InTlSb films can be grown by metalorganic chemical vapor deposition
(MOCVD) and addition of Tl in InSb can reduce the bandgap to 8 m
at 300K. For InTlAs, only a very small amount of Tl is required to
shift the band edge of InAs to the required spectral response. In
addition, InTlAs nearly lattice matches InAs or GaSb, and offers
the potential to integrate detector array and read-out circuitry.
InTlAs offers many potential advantages over HgCdTe; it has higher
mechanical strength, higher quality substrates at lower substrate
cost, and better compositional uniformity than HgCdTe.
Phase I will establish growth conditions for InTlAs and demonstrate
4 m, photoconductive, IR detectors at 195K. In Phase II, we will
fabricate photodiode arrays with Tl-base alloys to demonstrate
their potential for MWIR focal plane detectors.
Potential Commercial Applications:
TE-cooled detector arrays based on InTlAs alloys will provide a
high performance, yet low cost, replacement for HgCdTe infrared
focal plane arrays. In addition to yielding a new class of IR
detectors for space-based, industrial, biomedical, and military
thermal imaging, this material system will be useful for LEDs or
Lasers operating in the mid-wavelength infrared (MWIR) and long-
wavelength infrared (LWIR) regions.
Name and Address of Offeror:
Spire Corporation
One Patriots Park
Bedford, MA 01730-2396
Proposal Number:
Project Title:
2 TO 3 MICRON INGAAS DETECTOR ARRAYS
Technical Abstract:
The 1.5 to 2.5 m spectral range is important for differential
absorption LIDAR (DIAL) measurements of various atmospheric gases.
Indium gallium arsenide (InXGa1-XAs) is an ideal optoelectronic
material for this spectral range. The InXGa1-XAs bandgap can be
varied from 1.42 eV (0.87 m cutoff wavelength) to 0.36 eV (3.4 m)
at the time of epitaxial material growth by changing indium
composition in the InxGa1-xAs compound, so that the cells can be
"tuned" to various emission spectra. Without special techniques,
the lowest dark current (lowest noise) is achieved only at the
0.74 eV (1.7 m) In0.53Ga0.47As composition that is lattice-matched to
the InP substrate wafer. However, Spire has sold thousands of
high-performance, lattice-mismatched, 2.3 m InxGa1-xAs photovoltaic
cells for use in thermophotovoltaic power conversion by using
grading layer techniques to accommodate the lattice mismatch
between the InXGa1-XAs and InP. Although these power converter cells
have low dark currents, low series resistance (~0.05_) and quantum
efficiencies of 90% at 2.3 m, photodiodes require lower doping
levels to minimize capacitance and enhance the frequency response
(speed). This program seeks to apply Spire_s very successful
commercial InXGa1-XAs power converter technology to InGaAs
photodiodes and arrays.
Potential Commercial Applications:
InGaAs photodiodes operating at 2 to 3 m will be useful as single
element detectors for radiometric and heterodyne applications.
Long linear arrays could be used for sensors in grating
spectroscopy instruments, and two dimensional focal plane arrays
would be useful for near IR imaging.
Name and Address of Offeror:
Spire Corporation
One Patriots Park
Bedford, MA 01730-2396
-
Proposal Number:
Project Title:
A PORTABLE MULTIBAND SPECTROMETER FROM UV TO FAR IR
Technical Abstract:
The proposed innovation addresses the tunable filter subtopic of the main topic.
This will be done by extending the wavelength range of a miniature Fourier
Transform Spectrometer (FTS) using two different beamsplitter coatings in the
interferometer and two detectors matched to the two coatings. The FTS itself is
small, lightweight, and rugged enough for deployment on both ground and space
platforms. This would result in a sensor for the UV to Far IR that would yield
broad spectral coverage at medium spectral resolution. It could be built at
very low cost compared to present air and spaceborne instruments.
The proposed project will accomplish this by designing, building, and testing
a man-portable ground based instrument. In Phase I, the sponsor's requirements
will be transferred into system specifications. In Phase II, a prototype unit
covering the UV to Far IR spectral regions will be designed, built, tested, and
delivered to NASA. This can be used for sattelite and aircraft ground truth,
geologic research, volcanic studies, and Earth resource assessment.
Potential Commercial Applications:
Airborne and ground truth remote sensing for Earth resource protection,
prospecting, and management.
Indoor air quality monitoring and pre-fire warning in large buildings, both
office and industrial.
Site monitoring of refineries, power stations, large manufacturing plants.
Remote sensing in hostile environments.
Surface analysis and process control.
Name and Address of Offeror:
Designs & Prototypes
38 Berkeley Street
Nashua, NH 03060
Proposal Number:
Project Title:
GAN BASED HIGH TEMPERATURE ULTRAVIOLET PHOTODETECTORS
Technical Abstract:
There has been a strong demand for compact solid-state ultraviolet (UV) photodetectors
for high temperature operations in both private sectors and government. The use of
III-V nitrides for photodetector applications is expected to yield high responsivities
with low dark currents over a wide range of temperature operation due to the wide band
gap of the nitride alloys. The temperature and chemical stability of the nitrides,
coupled with their high resistance to radiation damage, makes devices fabricated from
them highly attractive for space and/or high temperature applications. In this proposal,
we will investigate the feasibility of developing high responsivity, high temperature,
solar blind UV photodetectors utilizing GaN and its alloys. The objective is to develop
novel MOCVD processes for the growth of GaN and AlGaN, and investigate the critical
aspects such as heterojunction and Shottky type photodetectors utilizing GaN/AlGaN
heterostructures and refractory metal contacts. At the end of the Phase I program,
we will demonstrate the feasibility of UV photodetector prototype for operation in
extremes of temperature and radiation, as well as in space.
Potential Commercial Applications:
Success in this proposal will provide solar blind UV photodetectors for commercial
and space applications: 1) detection of gasses in high temperature environments
such as furnaces or reactors, in which Si based detectors are limited in this area
due to their degradation at these high temperatures; 2) detection of emissions from
flames in the presence of a hot background due to their low wavelength cutoff.
This would allow for a flame ON/OFF system to be utilized for furnaces as a flame
safety or control; 3) quantification of UV exposure to personnel.
Name and Address of Offeror:
EMCORE Corporation
394 Elizabeth Ave.
somerset, NJ 08873
Proposal Number:
Project Title:
CMOS ON-FOCAL-PLANE DIGITAL READOUT
Technical Abstract:
AMAIN Electronics has recently patented an entirely new
focal-plane readout method which directly digitized the
photo-response at each pixel within a monolithic or hybrid
focal-plane. This delta-modulation approach is broadly
applicable, and offers an opportunity to significantly advance
sensor technology across the spectrum from visible to VLWIR,
and in a very wide range of space, military, commercial, and
even consumer applications. Under Phase I of this proposed SBIR
program AMAIN will derive optimized architectures for two CMOS
implementations of the technology, suitable for reading out
arrays of HgCdTe photodiodes and extrinsic photoconductors
respectively. Work will include preliminary integrated circuit
design and detailed analysis of significant performance
parameters, such as dynamic range, noise, and power
dissipation. Direct digital readout eliminates need for
separate analog processing, including wide dynamic range A/D
conversion at video rates. In space and military sensors,
elimination of the analog processor will generally achieve
significant power, weight, and size reduction. The invention
therefore supports two of the trends in space sensor development
for the next centuryutilization of large two-dimensional
focal-planes in staring sensors, and reduction of the
complexity, power, size, weight, and ultimately the cost of
such systems through the so-called "smallsat" of "lightsat"
approach.
Potential Commercial Applications:
The proposed project will have the potential for a wide range
of commercial and consumer products involving remote
electro-optical sensing, including (e.g.) video telephony, low
light level and IR imaging for law-enforcement, security, and
industrial controls applications, and digital video and still
camera products for consumer and commercial use, as well as new
applications where extremely low cost is a requirement, such as
automobile rear view and collision avoidance systems.
Name and Address of Offeror:
AMAIN Electronics Co.
P.O. Box 5028
West Hills, CA 91304
Proposal Number:
Project Title:
DEVELOPMENT OF A RESONANT INFRARED PHOTOCONDUCTOR WITH UNIT QUANTUM EFFICIENCY
Technical Abstract:
This proposal is intended to explore the feasibility of an innovative concept for an infrared
photoconductor with enhanced characteristics, such as unit quantum efficiency, high
photoconductive gain, and very low noise-equivalent-power at selected frequencies. The
idea is based on establishing a relatively high finesse absorption-cavity internal to the
detector element and adjusting the various parameters of the detector to achieve improved
performance. A theoretical analysis demonstrates this concept and provides the relevant
design parameters. This approach offers many other advantages over conventional
photoconductors as well as impurity-band-conduction approach. Among those are
suitability for array format and better immunity against ionizing radiation. The proposed
project is a pioneering effort and addresses many of the problems associated with the
development of integrated infrared detector arrays. This effort is directly applicable to
many of NASA's projects for both space and ground-based observatories, laboratory
spectroscopy, and air-borne astronomy and fits well within the scope of the activities
outlined in the subtopic.
Potential Commercial Applications:
The proposed concept has a potential for a broad range of applications. Should the
approach prove successful, it can be extended to a variety of infrared and far-infrared
detectors and can be used in a number of different systems. This concept can easily be
implemented on a large scale for fabrication of integrated detector arrays which is the focal
point of the space-based observatories. The basic idea can be expended to cover more
complex ideas such as frequency selective tunable detection or can conceivably used instead
of a grating in an interferometer or a spectrograph.
Name and Address of Offeror:
Orion TechnoScience, Inc.
P.O. Box 60658
Palo Alto, CA 94306
Proposal Number:
Project Title:
CDZNTE POSITION-SENSITIVE X-RAY/GAMMA RAY DETECTORS
Technical Abstract:
Digirad proposes to develop a new class of solid-state detector arrays with microelectronics readout circuitry
for two-dimensional imaging of x-ray and gamma ray fields in support of next-generation Earth and space
science mission requirements. The approach uses cadmium zinc telluride (CZT), a new room temperature
detector material first developed by Digirad. Recent results show that CZT detector arrays can exhibit high
detection efficiencies and superior energy resolution from below 1 kev to above 600 kev. CZT detectors are
robust and lightweight; and can be patterned in a variety of array structures, with pixel dimensions to well
below 100 m. The innovation of producing CZT imagers suitable for space applications has not yet been
accomplished, although at least three proposals accepted by NASA'S recent New Mission Concepts for
Astrophysics program recommended their use. Thus CZT imager development responds directly to Section
8.04 of the SBIR solicitation, and particularly to the needs of NASA small missions initiatives. Phase I goals
are to demonstrate the feasibility of achieving performance goals by analyzing the performance of specific
array structures and studying their tolerances to the vibration, temperature variation and radiation conditions of
launch and space environments.
Potential Commercial Applications:
CZT imager technology improvements developed in this project should directly benefit Digirad's new gamma
camera for nuclear medicine and other imaging products under development by providing improved
performance and reliability, and lower manufacturing costs.
Name and Address of Offeror:
Digirad
7408 Trade Street
San Diego, CA 92121-2410
Proposal Number:
Project Title:
IMPROVED ROOM TEMPERATURE HGI2 AND CDTE DETECTORS FOR ENERGIES FROM 1 KEV TO 1 MEV
Technical Abstract:
Current detectors for x-ray and gamma-ray measurements in the 1 keV to 1 MeV
range are inadequate. New detectors with greatly improved resolution,
efficiency, and room-temperature performance are needed. New approaches for
vastly improved performance with CdTe, Cd1-xZnxTe and HgI2 are proposed.
Specific innovations are introduced for detectors to be used in the x-ray,
hard x-ray and gamma-ray spectral regions. Development leading to an "off-the-
shelf" x-ray detector for XRF are proposed. The introduction of new structures
such as drift structures are proposed in the hard x-ray and gamma region.
Using this approach hole collection is eliminated and spectral shape will be
vastly improved. Additionally, electronic noise reduction is possible due to
specific proposed implementation of the devices. A further innovation proposed
is a new type of scintillator detector based on small CsI(Tl) scintillation
crystals (10 mm2 by up to 10mm thick) coupled with HgI2 photodetectors.
Significant advantages in efficiency and performance over current CdTe and
HgI2 detectors are possible. The research team at Xsirius are established
leaders in this field and are uniquely able to offer detector developments using
all of the proposed materials. The potential market for these new room
temperature x-ray and gamma-ray detectors is over $1-billion.
Potential Commercial Applications:
This project will lead to a new generation of high-resolution, high-efficiency
HgI2, CdTe, and CdZnTe detectors for 1 keV to 1 MeV x-rays and gamma rays. The
potential markets for new room-temperature x-ray and gamma-ray detectors with
the projected improvements in performance are in the billion dollar range
including instrumentation for environmental, medical and space applications
where they would replace existing detectors.
Name and Address of Offeror:
XSIRIUS, INC.
1220-A AVENIDA ACASO
CAMARILLO, CA. 93012
Proposal Number:
Project Title:
INTEGRATED SUBMILLIMETER-WAVE RECEIVERS UTILIZING RESONANT TUNNEL DIODES
Technical Abstract:
We propose research leading to the development of an integrated sub millimeter wave
downconvertor utilizing Resonant Tunnel Diodes(RTD's) as the local oscillator. RTD's
have already been demonstrated at Superior Vacuum Systems Associates (SVTA). Phase I
research will develop the MBE growth and processing to integrate these RTD's together
with mixer diodes and passive devices. These RTD's are fabricated in the InAs/AlSb
material system, similar devices have achieved operation at 712GHz*. The designs will be
further optimized for the MBE growth technology and process monitoring at SVTA. Phase
I design tasks will address the need for tuning, and frequency control. We will design a
submillimeter wave downconvertors will incorporate an on-chip antenna for coupling to
free space or to waveguide, to be tested under phase II.
*"Oscillations up to 712 GHz in InAs /AlSb resonant tunneling diodes", E. R. Brown, J.
R. Soderstrom, C. D Parker, L. J. Mahoney, K. M. Molvar, and T. C. McGill, Appl.
Phys. Lett. 58 (20)pp. 2291-3, 20-May-1991
Potential Commercial Applications:
Near term applications include Radio Astronomy, and a component in Instruments for use
in Solid State Physics, Chemical Spectroscopy, and very high speed electronics.
Ultimately, millimeter wave integrated circuits may be used in communications systems, in
the interconnect for massively parallel computers anti-terrorist surveillance and military
surveillance.
Name and Address of Offeror:
SVT Associates
7620 Executive Drive
Eden Prairie, MN 55344
Phone number: (612)-934-2100
Fax number (612) 934-2737
Proposal Number:
Project Title:
TUNABLE LASER FOR GROUND-BASED & AIRBORNE SUBMILLIMETER RADIOMETERS
Technical Abstract:
The proposed program will perform R&D leading to a highly
integrated, frequency selectable, far-infrared (FIR) laser
local oscillator. This system will contain, within a single
compact housing, a novel absolute-frequency-locked 50-100W
CO2 pump laser and a compact FIR cell emitting approximately
100mW at 118.8m. The program is directed toward NASAs FIR
local-oscillator laser needs for ground-based and airborne
THz radiometers. The system will utilize an autonomous
stabilization concept for the CO2 pump laser combined with a
novel FIR cavity design (optimized for efficiency and long-
term stability). The pioneering concept for a Stabilized
Integrated FIR (SIFIR) laser will lead to an order of
magnitude reduction in volume (~6"W x 6"H x 24"L) and weight
(~35 lbs) over present technologies. These innovations are
key to meeting the deployability requirements of ground-
based/airborne THz radiometers discussed in subtopic 08.05.
The SFIR laser will: optimize LO-demanding receivers (such
as Schottky-diodes), permit pumping of arrays of receivers,
and drive sideband-generators-based LOs for widely-tunable
receivers. The key innovations will be demonstrated in Phase
I and a complete system realized in Phase II.
Potential Commercial Applications:
FIR Lasers Transceivers have applications in
inspecting/quality control of bubble sizes within plastic
foams, voids within structural plastics, remote monitoring of
molecules within the atmosphere, as non-contacting probing
instrumentation in plasma experiments, and in scale modeling
of lower frequency EM antenna radiation scatter from obscales
(i.e. cellular communication in downtown locations), etc.
The 50W plus CO2 laser developed under the program can also
find commercial use in desktop manufacturing, product
marking, engraving, etc. type applications. DEOS strategic
plan calls for addressing these markets. Consequently, DEOS
is interested in participating in a Phase III cost sharing
follow-on to this program after successfully completing the
Phase II directed toward satisfying NASA needs.
Name and Address of Offeror:
DeMaria ElectroOptics Systems, Inc.
1280 Blue Hills Avenue
Bloomfield, CT 06002
Proposal Number:
Project Title:
EFFICIENT SUBMILLIMETER WAVE LOCAL OSCILLATOR LASER FOR SPACE- BASED RADIOMETERS
Technical Abstract:
The proposed program is directed at satisfying NASAs space
mission local oscillator needs at 2.5 THz. The innovation
will lead to an optically pump submillimeter wave (SMMW)
laser, consuming less than 100 watts of prime power while
emitting 10mW of frequency stable 2.5 THz output. The highly
integrated, conductively cooled SMMW local oscillator to be
realized in the Phase II program is expected to measure only
3H x 8W x 18L and weigh 20 lbs.
Potential Commercial Applications:
Market surveys indicate that approximately 50% of the
commercial market for sealed-off waveguide CO2 lasers is at
10W and lower. These commercial lasers sell for about
$225.00 per Watt with the power supply accounting for over
50% of the cost. The power supply cost scales linearly with
power. The CO2 laser technology developed under the proposed
high efficient, conductively cooled CO2 lasers for space
based application can be utilized to develop a low cost CO2
laser for the low power commercial market. DEOS strategic
plan calls for addressing these markets. Consequently DEOS's
interest is in participating in a Phase III cost sharing
follow-on to this program after successfully completing a
Phase II program that satisfies NASA needs.
Name and Address of Offeror:
DeMaria ElectroOptics Systems, Inc.
1280 Blue Hills Avenue
Bloomfield, CT 06002
Proposal Number:
Project Title:
WIDE SPECTRUM HIGH PERFORMANCE SENSOR CALIBRATORS
Technical Abstract:
Filament, discharge, and cathode luminescent lamps, widely used at the present
time as wide spectrum sources for sensor calibration in photo-spectrometry, are large,
slow, unstable, high power consumers, and short-lived. Furthermore, they are thermally
and mechanically dependent on the media.
We propose developing highly stable, wide spectrum, solid state light emitting
diodes (LEDs) based on silicon carbide that can be used as calibrators for any solar-
related sensing system.
The device action is based on "hot" electron electroluminescence that occurs in a
reverse biased Schottky diode working in a pre-breakdown mode. The advantages of this
process over the process occurring in thermally dependent injective LEDs with narrow
band spectrums include an unusually wide spectrum of optical emission, radiation
resistance, quantum yield to the current magnitude and temperature of the media, high
temporal stability, high operation speed, mechanical strength, and miniature size.
The proposed devices meet several military and space applications for sky-luminary
and target simulations, are precise and accurate continuous and pulsed-unpolarized
calibration sources of wide spectrum radiation, and improve the performance of sensing
systems and signal acquisition.
SI Diamond Technology has the necessary equipment and expertise for the successful
development and fabrication of these advanced devices.
Potential Commercial Applications:
will include universal precise high stability
optical sources for laboratory, field, and on-orbit calibration of various sensors
and sensing systems, spectrophotometers, solar and sky-luminary radiation simulation,
and point source imitators. Developed solid state wide spectrum LEDs will replace
filament and discharge lamps from a great number of commercial applications in the
fields of space exploration, military, geophysics, meteorology, and astronomy.
Name and Address of Offeror:
SI Diamond Technology, Inc.
2435 North Blvd.
Houston, TX 77098
Proposal Number:
Project Title:
MULTI-BY-PASS CONCENTRIC PULSE TUBE COOLER
Technical Abstract:
We propose to analyze and manufacture a 60K, 1W, multi-by-
pass pulse tube cooler with a novel regenerator design for
space applications. The pulse tube is to be constructed in a
concentric configuration. The regenerator consists of thin
stainless steel foil wound spirally around the pulse tube as
a jellyroll. It is spliced into short sections, distributed
along the length of the pulse tube, with gaps separating the
adjacent sections. The spacing between the windings of each
foil is uniform. This geometry is similar to that of a
parallel-plate regenerator, which has the best theoretical
performance compared to other regenerator geometries. By
splicing the regenerator both the axial thermal conduction
and flow concentration (the two potential drawbacks of this
geometry) are reduced. In the gaps between the sections by-
passes can be introduced from the regenerator to the pulse
tube allowing for optimization of the cooler efficiency.
Since pulse tube coolers are inherently more reliable than
stirling coolers (no moving part at the cold end) the
proposed cooler can be employed in NASA missions baselined to
use stirling coolers.
Potential Commercial Applications:
Pulse tube coolers can be employed in a wide variety of
commercial applications from civilian to military some of
which are listed below:
1. Cryopumping in semiconductor industry.
2. Cooling of Hi-Tc superconductors for communication.
3. Cooling of infrared sensors used in environmental studies
and night vision.
4. Storing of biological specimens.
5. Cooling of superconducting magnets for MRI medical
systems.
6. Cooling of high speed computers.
Name and Address of Offeror:
Atlas Scientific
713 San Conrado Terr. # 1
Sunnyvale, CA 94086
Proposal Number:
Project Title:
LOW WEIGHT, HIGH PERFORMANCE CRYOGENIC HEAT EXCHANGER
Technical Abstract:
Spaceborne surveillance satellites require cryogenic cooling of infrared sensors. Turbomachinery-
based reverse-Brayton cryocooling is an ideal candidate to provide this cooling because of its high
reliability, long life, and negligible vibration. To operate within available power constraints, reverse-
Brayton coolers need heat exchangers with effectiveness greater than 99%. Creare has developed such
a heat exchanger and integrated it into a successful cryocooler system.
We propose an innovative heat exchanger concept that has the potential to meet the same performance
requirements while reducing weight of this component by a factor of 3 or more. The new heat
exchanger is fabricated from silicon wafers using silicon micromachining technology. This approach
has several key advantages: (1) it is a simple extension of proven heat exchanger technology; (2) the
low density of silicon results in a substantial weight reduction; and (3) the required micromachining
methods have already been well developed by the semiconductor industry, promising to significantly
reduce the cost of fabrication.
In Phase I, we will demonstrate the feasibility of the key manufacturing steps of the silicon-based heat
exchanger. In Phase II, we will build a full-scale heat exchanger optimized for a suitable application of
reverse-Brayton cryocooling.
Potential Commercial Applications:
The proposed heat exchanger will reduce the cost and lower the weight of reverse-Brayton cryocoolers.
Potential applications exist for earth-bound as well as spaceborne needs for cryogenic cooling. These
include communication satellites, cryopumping, magnetic resonance imaging systems, cryosurgery,
cryocooled computer systems, and small-scale superconducting energy storage, and ultra-high speed
optoelectronic communication.
Name and Address of Offeror:
Creare Incorporated
P.O. Box 71
Hanover NH 03755-0071
Proposal Number:
Project Title:
DIAMOND COATING FOR LONG-LIFE MECHANICAL INTERFACES
Technical Abstract:
Long-life, ultra-reliable cryogenic refrigerator systems for space-borne and earth-bound applications require extended-life components. For example, all space-worthy cryogenic refrigerator systems contain sliding, metal-to-metal surfaces with very close tolerances that serve dual purposes: sealing and friction reduction. Current methods for protecting these surfaces cannot guarantee the required 5 to 15 year operational lifetime. We propose to develop a diamond deposition process that can be used to increase the wear resistance and thermal conductivity of bearings and bushings used in long-life cryocoolers. The deposition process is based on a two-step procedure: application of a dense, oriented nucleation layer using plasma-enhanced physical vapor deposition and combustion-based diamond film growth. The proposed process is unique in that it offers the capability to diamond coat internal and external rubbing surfaces of metallic bearings and bushings, thereby extending their operational lifetime. During Phase I, we will build proof-of-concept hardware by adapting our in-house sputtering facility and we will demonstrate diamond coating for metallic surfaces. In Phase II, we will design and build hardware to implement the diamond coating process for complex geometry parts and optimize the process parameters to achieve a commercially viable diamond deposition procedure.
Potential Commercial Applications:
The proposed two-step diamond deposition process can be used in wide ranging applications. Diamond thin films are characterized by high thermal conductivity and tremendous hardness. These properties make diamond coatings attractive for thermal control applications and as mechanical surface treatments.
Name and Address of Offeror:
Creare Incorporated
Etna Road, P.O. Box 71
Hanover, NH 03755
Proposal Number:
Project Title:
CRYOGENIC PERMANENT MAGNET RELIEF VALVE
Technical Abstract:
The Permanent Magnet Relief Valve (PMRV) is ideally suited for
overpressurization relief of upstream volumes and can also be tailored
for in-line installations. The inclusion of a permanent magnet
provides a negative spring rate which forces the relief valve to
operate in a "snap" or binary mode; open or closed. Because there
are no springs in the valve, contamination generation is significantly
reduced, sensitivity to vibration is essentially eliminated, and the
envelope is substantially reduced. In a conventional spring actuated
relief valve, the spring stores and returns energy to the moving mass
resulting in "chatter". The negative spring rate of the permanent
magnet yields a force imbalance at all times and therefore does not
experience the storage/release phenomenon. With regard to the present
application, the PMRV envelope can also be considerably smaller
because of the high energy output of the small rare-earth magnet and
its ability to seal at cryogenic temperatures is excellent because of
the magnetic force imbalance in the seated position. A teflon seat
insert along with the substantial magnetic force imbalance acheives
adequate seat stress at the leakage pressure. In addition, the PMRV
has no sliding seals and a minimal part count which reduces the
manufacturing cost.
Potential Commercial Applications:
The commercial applications of this valve include scientific
satellites, and smallsats, where compact size and low weight are
extremely beneficial on cryogenic cooling systems. Additionally,
simplification, miniaturization, increased performance, reliability
and low weight represent significant benefits over existing cryogenic
relief valve technology.
Name and Address of Offeror:
Marotta Scientific Controls, Inc.
78 Boonton Ave.
Montville, N.J. 07045
Proposal Number:
Project Title:
LARGE AREA APD'S WITH HIGH QUANTUM EFFICIENCY AT 1.06 MICRONS
Technical Abstract:
Advanced Photonix manufactures the largest avalanche photodiodes (> 200 mm2)
available in production quantities. Operating gain is 200, with the lowest
noise per unit area of any silicon APD. Prototype monolithic 2D arrays have
been fabricated from these large devices. However, the junction is located
relatively close to the optical surface, and infrared photons are converted
in the deeper N-type region where the carriers experience no or little gain.
Although these Large Area APDs (LAAPDs) collect more light and are more
sensitive from 300 to 800 nm than other APDs, quantum efficiency at 1.06 mm
is only 5%.
Advanced Photonix proposes an innovative LAAPD design to create a deeper
junction and longer drift region. The QE is expected to approach 20%, with
response times of about 1 ns, without sacrificing the high gain or low noise
presently achieved. This improved QE at longer wavelengths is critical to
advanced lidar systems requiring better detectivity at 1.06 microns, such
as in airborne or space-based mapping, ranging and altimetry applications.
LAAPD arrays fabricated with this "infrared" design will achieve higher QE
and faster speed, and still offer imaging capability, high dynamic range,
no dead time, ruggedness, and magnetic field immunity.
Potential Commercial Applications:
Exciting dual-use applications now emerging that employ infrared sources are
also expected to benefit from the innovation. These include pollution
monitoring, meteorological lidar, and atmospheric chemical analysis.
And because the proposed design increases infrared response while preserving
ultraviolet and visible sensitivity, the new LAAPD is expected to attract
commercial applications that require broadband, multiple wavelength detection,
such as fluorescent and absorption spectroscopy, and chemical analysis
instrumentation.
Name and Address of Offeror:
Advanced Photonix, Inc.
1240 Avenida Acaso
Camarillo, CA 93012
Proposal Number:
Project Title:
INTEGRATED PULSE CHARACTERIZATION MODULE (Q-DOT RESEARCH PROPOSAL 1471)
Technical Abstract:
Q-DOT proposes to develop a monolithic, charge-mode, pulse characterization module with a
high-speed data acquisition system and on-chip pulse timing
circuitry suitable for measuring the time interval of lidar
signals. With this module signals may be timed from low
airborne altitude to synchronous orbit altitudes. The data
acquisition system will acquire samples of data to 8-bit
resolution at 250 megasamples/second (Ms/s). The data
acquisition system, in conjunction with a trigger/timing system,
will be capable of resolving pulse timing to better than 0.25
nanosecond. Higher precision and higher sampling rates are
feasible for more stringent applications. Charge-mode circuitry
inherently requires dramatically less (e.g., 10x to 100x) power
and chip area than conventional CMOS circuitry. Yet cost
remains low because it is built with a conventional silicon
process. Q-DOT has been building unique charge-mode circuitry
for 18 years. During Phase I, Q-DOT will develop the pulse
timing and digitization design and simulation which meets or
exceeds all requirements. A complete prototype integrated pulse
characterization module will be built during Phase II leading to
flight recorders in Phase III.
Potential Commercial Applications:
The pulse timing and
digitization module will serve commercial single-shot time
interval measurement applications, radar, lidar, and range
determination, for which counter/timers are not suitable, due to
the single- shot nature of the signals, and at a fraction of the
cost of digitizing oscilloscopes.
Name and Address of Offeror:
Q-DOT, Inc. 1069 Elkton Drive Colorado Springs,
CO 80907-3579
Proposal Number:
Project Title:
AVALANCHE PHOTODIODE ARRAY MULTI-CHANNEL DETECTION FOR ALTIMETRY LIDAR
Technical Abstract:
OCA proposes to develop the electronics design to support an existing two dimensional avalanche
photodiode (APD) array suitable for a multi-channel imaging and ranging Lidar system. Teaming
with OCA, EG&G Optoelectronics Canada will act as sensor consultant for their 6 by 8 pixel APD
array which they designed and fabricated for the recently declassified Coronet Prince program.
OCA proposes to develop an electronics system that will read out all 48 sensors, preserving the
individual time relationships of the laser return to each APD pixel. The resulting data provides a
three dimensional image of the target which has very desireable application to lidar altimetry. The
preliminary design of the sensor signal processing, range measurement, and data acquisition and
control system electronics is the subject of this Phase I proposal.
Highlights of the Phase I effort include radiometric analysis based upon a typical altimetry optics
design, preparation of a Sensor System Requirements Specification, preliminary designs of a
compact analog signal processing front end, individual ranging electronics, and a design for the
data acquisition and control of the multi-channel receiver. Schematics, parts lists, Spice analyses,
and preliminary mechanical layouts will be provided, along with a plan for fabricating a phase II
prototype and concept demonstration.
Potential Commercial Applications:
OCA has organized a group of private industries who are now working with the US Environmental
Protection Agency, Cal EPA, NIST and other interested parties in a concerted effort to
commercialize lidars for remote environmental monitoring of multi-stack industrial emissions.
OCA has recently been awarded a Technology Reinvestment Program contract sponsored by DoT
to develop a dual use environmental lidar for these applications. OCA anticipates that our lidar
research and development programs such as this may eventually result in business opportunities
that exceed tens of millions of dollars in annual sales. Both private industries and private
"watchdog" agencies will have interest in such remote sensing applications.
Name and Address of Offeror:
OCA Applied Optics
7421 Orangewood Avenue
Garden Grove, CA 92641
Proposal Number:
Project Title:
CRYSTAL GROWTH OF CESIUM LITHIUM BORATE FOR GENERATION OF TUNABLE ULTRAVIOLET WAVELENGTHS
Technical Abstract:
This project is intended to study the viability of growing single crystals of cesium lithium borate for nonlinear laser frequency conversion into the UV region for applications such as ozone DIAL. As with any new nonlinear material, the key qualities sought are high damage threshold, large nonlinear coefficients, good trans-parency in the region of interest, and better crystal growth char-acteristics than current commercially available materials. This new material, cesium lithium borate, exhibits such properties, making it a potentially better frequency converter into the ultraviolet than other well-known borates, such as LBO and BBO. Recent reports from university researchers in the US and Japan indicate that large pieces of high quality material can be readily grown from either stoichiometric of self-fluxing melts when proper thermal gradients are established. Important objectives for this proposed project include the modification of a production Czochralski furnace to establish such a gradient, development of seeding and growth techniques to yield high-quality, large-size single crystals, the design of new coating techniques for this material, and measurement of UV conversion efficiencies using fabricated and coated slabs. The anticipated result of this research will be the availability of consistently high optical quality, economically-priced pieces of a new nonlinear material with superior characteristics.
Potential Commercial Applications:
The development of a process for the growth of high quality cesium lithium borate will result in the intro-duction of a new nonlinear material into the commercial, industrial, aerospace and military laser markets. This material can easily be phase-matched and frequency converted below 200 nm into the ultraviolet. With the prevalence of visible and near-infrared laser systems currently in the market, many laser manufacturers will show a genuine interest in a crystal that will allow them to access the commercially promising ultraviolet region of the spectrum.
Name and Address of Offeror:
Lightning Optical Corporation
431 East Spruce Street
Tarpon Springs, FL 34689
Proposal Number:
Project Title:
A HIGH SPECTRAL PURITY REGENERATIVE LIFSAF AMPLIFIER FOR WATER VAPOR LIDAR
Technical Abstract:
Remote measurements of atmospheric water vapor mixing ratio addresses one of the
important science goals of NASA. The differential absorption lidar (DIAL) operating in the
940nm water absorption band is the preferred method for this. We propose to develop and
demonstrate a high energy, tunable (780-1000nm), Cr:LiSAF laser source capable of 200 mJ
pulses at 10 Hz for water vapor DIAL. The key to the laser is a regenerative LiSAF amplifier that
will produce spectrally pure and narrow linewidth pulses. It will be seeded with a unique broadly
tunable, single longitudinal mode, diode-pumped Cr:LiSAF laser with narrowband ~0.085pm (10-3 cm-1), stable and spectrally pure (>99%) output that is under development at SESI. The
efficiently flashlamp pumped Cr:LiSAF regenerative amplifier will be seeded by low energy
pulses ( 1 J) to provide 50mJ at 940 nm with excellent spectral fidelity. An additional two pass
flashlamp pumped LiSAF amplifier will provide a further amplification of four. In phase I, a
flashlamp pumped regenerative amplifier will be built and seeded with pulses from our
narrowband diode-pumped laser to demonstrate narrow linewidth operation. In phase II, the high
energy high spectral purity laser unit will be fabricated and tested.
Potential Commercial Applications:
Some of the anticipated commercial applications are: differential absorption and other
lidars for meteorological and environmental applications, medical applications, hydrocarbon
detection and petroleum exploration. Other major applications are the amplification of ultra-short
pulses, and tunable and broad band amplifiers for communications and optical fiber networks.
The tunable narrow band laser also finds use in high resolution spectroscopy, and chemistry.
Name and Address of Offeror:
Science and Engineering Services, Inc
4014 Blackburn Lane
Burtonsville, MD 20866-1166
Proposal Number:
Project Title:
TUNABLE SOLID-STATE UV FREQUENCY CONVERTER FOR OZONE DIAL INSTRUMENTATION
Technical Abstract:
This program will develop all solid-state tunable UV laser sources
for use in remote sensing of atmospheric ozone. The sources
developed will be based on nonlinear optical frequency conversion of
the output of a Nd:YAG solid-state laser with output wavelength near
1.06 m. Efficient, non-linear frequency conversion techniques
including optical parametric conversion, second harmonic conversion
and frequency mixing will be used to generate laser output tunable
between approximately 290 nm and 320 nm.
The proposed frequency converter will replace liquid-phase dye
lasers currently in use for atmospheric ozone DIAL measurements.
The proposed all solid-state laser system provides significant
advantage over the laser presently in use. These advantages include
significantly increased reliability, reduced maintenance, reduced
size and weight, and increased efficiency. All of these
improvements will enable the resulting lidar sensors to be located
on platforms including spacecraft and UAVs where previously this
has not been practical. This extended capability will enhance
NASAs ability to perform critical remote sensing missions.
The tunable laser sources developed will be capable of being scaled
to output energies greater than 100 mJ/pulse and repetition rates
greater than 30 pps, at conversion efficiencies of > 15%.
Potential Commercial Applications:
Commercial remote sensing systems including UAV and space-based sensors, autonomous pollution monitoring stations, biological agent standoff detection systems,photolithographic sources and medical laser systems.
Name and Address of Offeror:
Fibertek, Inc., 510 Herndon Parkway, Herndon, VA 22070
INSTRUCTIONS FOR PROJECT SUMMARY
Proposal Number:
Project Title:
VERSATILE TUNABLE, SINGLE FREQUENCY LASER FOR NEAR INFRARED LIDAR APPLICATIONS
Technical Abstract:
NASA has identified a need for efficient, tunable, narrow linewidth lasers for
lidar applications - both continuous wave devices for injection seeding and
microjoule per pulse, high repetition rate sources for eye-safe lidar. We propose
an innovative, diode pumped Cr:LiSrAlF6 ring laser capable of both modes of
operation, in which either continuous wave (CW) or Q-switched single frequency
output is enforced via a single acousto-optic modulator. Based on our previous
experience with applying this technique to Nd:YAG and with diode
pumped modelocked Cr:LiSAF lasers, we anticipate single frequency CW output
powers > 150mW, and Q-switched pulse energies of tens of microjoules at
>7kHz repetition rate. The wide tuning range of Cr:LiSAF6 from ~750 to ~940nm
will also access almost the entire wavelength band of interest to NASA
for water vapor/temperature profile measurements.
Potential Commercial Applications:
At the end of Phase I, we aim to have a fully productized, 'turn-key' tunable single
frequency laser, capable of either CW or Q-switched operation. This laser will be capable
of continuous,programmable scans. Commercially, this laser will face direct competition
from both argon-pumped Ti:Sapphire single frequency systems and external cavity tunable diode
lasers. However, while Ti:S systems offer ~1W of output power, they require highly
inefficient argon pump lasers with gluttonous utilities consumption, making operation in
remote locations difficult. External cavity diode devices are compact and efficient, but
tunability is limited to <30nm per diode emitter across ~0.7 - 1m and output powers are low
(typically <30mW). Given the superior blend of features of the highly efficient, compact,
widely tunable Cr:LiSAF laser, we expect to capture a significant share of the tunable, single
frequency market. This laser will attract customers from the fields of laser spectroscopy,
process monitoring and control, mobile remote sensing and holography.
Name and Address of Offeror:
FIRM NAME POSITIVE LIGHT
MAIL ADDRESS 17419 FARLEY ROAD WEST
CITY/STATE/ZIP LOS GATOS, CA 95030
Proposal Number:
Project Title:
A HIGH SPEED, HIGH QUANTUM EFFICIENTY, INTEGRATED, APD PHOTON COUNTING DETECTOR
Technical Abstract:
Recent advances in the integration of bare silicon die into Multi-Chip Modules (MCM),
combined with advanced cooling methods, and innovative circuit design, will be utilized
for the development and construction of a high speed (>20MHz), high quantum efficiency
(>30%), dynamically linear, low noise, photon counting detector. The results will be
achieved by integrating off-the-shelf high performance avalanche photo-diode (APD)
silicon die with innovative support circuitry die, to produce a miniaturized high
performance APD detector. Special attention will be paid to minimizing thermal
resistance by utilizing diamond film substrates and Peltier cooling devices. The Phase I
design and development will be achieved in several stages. First, the best support
circuit design to increase the photon count rate, reduce dead-time, and increase the
quantum efficiency of a state-of-the-art APD in the Geiger counting configuration will
be selected. Second, an investigation will be made into facilities to custom manufacture
MCMs for the circuit integration and manufacture. The final report will include a final
circuit design, a preliminary MCM design, and recommendations for facilities to be used
for MCM development and manufacture.
Potential Commercial Applications:
High performance photon counting applications such as: optical time domain reflectometry
(OTDR), optical interferometry, absorption and emission spectroscopy, Raman spectroscopy,
densitometry, optical communications, imaging, scintillation counting, Lidar receivers,
laser metrology, laser velocimeters, laser altimeters, optical pulse timing, wave-front
detection, biological measurements, low-level luminescence measurements, etc.
Name and Address of Offeror:
Applied Research Corporation
8201 Corporate Drive, Suite 1120
Landover, MD 20785
Proposal Number:
Project Title:
CRYSTAL GROWTH FO TM AND HO DOPED SCHEELITE FLUORIDES FOR 2 UM WIND LIDAR APPLICATIONS
Technical Abstract:
Lightning Optical Corporation proposes to develop the materials refinement and crystal
growth of Tm and Ho doped scheelite fluoride crystals for diode-pumped 2 m solid state
laser systems. After months of refinement and optimization of the commercial growth of
Nd:LiYF4 at Lightning Optical, it is our desire to test the versatility of our proprietary
growth techniques with other fluoride-based laser host materials. A systematic optimization
of the parameters utilized in the Czochralski growth of Tm and Ho doped scheelite
isomorphs, such as LiLuF4 and LiGdF4, is proposed here in hopes of leading to 2 m
laser materials that have superior performance to those materials currently being used.
Preliminary laser results indicate that this is indeed the case. We are proposing to grow and
spectroscopically evaluate eight boules with preselected Tm and Ho dopant densities that
should produce efficient 2 m laser operation. Once these materials become commercially
available, alternative solid state laser sources operating in the 2m region can be marketed.
Since preliminary data supports claims that fluoride hosts, such as LiLuF4, can be more
efficient than those currently being packaged for various NASA programs (LiYF4), we
believe that a steady, reliable source of these materials will improve NASA's 2 m wind
lidar technologies.
Potential Commercial Applications:
If the goals of this research are
achieved, LiYF4 isomorph materials doped with Tm and Ho will be commercially available
for the first time for various 2 m laser systems. These 2m lasers have applications in
military countermeasures, minimally invasive surgical techniques, and as pump sources for
nonlinear materials, such as OPO's. Wind shear lidar and differential absorption lidar
applications exist for both commercial products and for researchers at NASA.
Name and Address of Offeror:
Lightning Optical Corporation
431 East Spruce Street
Tarpon Springs, FL 34689
Proposal Number:
Project Title:
50 MJ-200 HZ 2 MICRON LIDAR TRANSMITTER USING NOVEL COOLING METHODS FOR IMPROVED SYSTEM EFFICIENCY
Technical Abstract:
Innovative and efficient closed-cycle cooling techniques will be implemented in the design of
a diode-pumped 50 mJ-200 Hz 2 micron lidar transmitter with greater than 2% overall prime
power efficiency. Cooling the laser medium will allow a given laser pulse energy to be
achieved with reduced pump power. As a consequence, the required number of pump diodes
is reduced, leading to a more compact and less massive laser design. The prime power
budget is also reduced provided heat removal is performed efficiently. Coherent
Technologies, Inc. (CTI) has recently conceptualized novel approaches to the development of
efficient 2 micron lasers, and proposes to extend these concepts to develop a 10 W average
power laser while improving the overall system efficiency by incorporating novel refrigerant
mechanisms in the laser pump module design. Key features of the design are described in the
proposal. During Phase I, CTI will make detailed model calculations of laser performance
and cooling system efficiency at various operating temperatures, in order to establish a
baseline laser design for the development of an efficient lidar transmitter during Phase II.
_
Potential Commercial Applications:
Efficient high power lasers will find uses as transmitters in lidar systems and as free-standing
units. Lidar applications (ground-based and airborne wind mapping, remote hard target
imaging, etc.) exist for reduced eye hazard, high energy, high efficiency laser sources. The
proposed laser will also be well suited for medical and industrial applications.
_
Name and Address of Offeror:
Coherent Technologies, Inc. P.O. Box 7488, Boulder, CO 80406
Proposal Number:
Project Title:
IMPROVED, NEAR-INFRARED SEMICONDUCTOR LASERS BASED ON INDIUM THALLIUM PHOSPHIDE
Technical Abstract:
Spire proposes an innovative approach to semiconductor diode laser
operation in the increasingly important near- to mid-infrared
wavelength range. Using indium thallium phosphide (InTlP) in
conjunction with well-developed InGaAsP-on-InP substrates, high
performance lasers capable of room or near-room temperature
operation in the 1.5 to 3.5 m range (and beyond) should result.
These lasers will provide enabling technology eventually leading to
high performance lidar systems needed by NASA. The objective of
Phase I will be to determine whether InTlP has properties suitable
for this important application. InTlP will be grown by
metalorganic chemical vapor deposition (MOCVD), a process with
which Spire has had extensive experience. Electrical and optical
properties of the materials will be characterized, simple light-
emitting diodes (LEDs) will be fabricated, and preliminary laser
structures will be designed. Phase II will be directed toward
fabrication, characterization, and optimization of laser structures
for a multitude of critical applications. Basic information
necessary to develop and, ultimately, to produce high-performance,
tunable, single-mode, mid-infrared lasers by MOCVD will be
available. Lasers operating in the 1.8 to 3.5 m region are
important to NASA as single-frequency sources in advanced lidar
systems.
Potential Commercial Applications:
Highly reliable, low cost diode lasers, capable of room temperature
operation in the important 1.5 to 5 m wavelength range, will
impact many technological areas. These areas include environmental
pollution monitoring, wind shear sensing, manufacturing process
control, communications, military countermeasures, and infrared
molecular spectroscopy.
Name and Address of Offeror:
Spire Corporation
One Patriots Park
Bedford, MA 01730-2396
Proposal Number:
Project Title:
LOW COST LIGHTWEIGHT OPTICS FOR LIDAR
Technical Abstract:
An innovative r-theta flying spot scanner incorporating
diffractive optics designed with odd-order phase polynomials is
proposed for conically scanned Lidar systems. (Since we
investigated these polynomials under a previous NASA SBIR, this
device is a spinoff of previous effort.) We also propose to
develop designs for innovative off-axis unobscured hybrid
catadioptric lens systems using only low cost spherical surface
elements corrected with nonsymmetric diffractive optical elements
etched on the curved surfaces. Objectives are to increase scan
efficiency, reduce cost and weight, and increase performance of
Lidar systems. These devices are proposed under subtopic 08.10 to
meet the need for "low mass, compact optics for deflecting
the polarized laser beam." These designs provide simple
solutions to "lag-angle compensation optics technology." It
also has application to subtopic 08.08 for "large aperture lidar
receivers...including diffractive optical elements," and
operation at "multiplexed wavelengths." These designs
anticipate emerging developments in diffractive optic fabrication
technologies and thus provide NASA with state-of-the-art solutions
for next-generation Lidar systems.
Potential Commercial Applications:
Commercial applications for the scanner device include display
devices, and ophthalmological instrumentation. In addition to
direct benefits to NASA, lightweight, low cost Lidar systems have
have application in airport safety, environmental monitoring,
robot assisted manufacturing, and law enforcement.
Name and Address of Offeror:
SY Technology, Inc.
4900 University Square, Suite 8
Huntsville, AL 35816
Proposal Number:
Project Title:
SILICON CARBIDE, LARGE APERTURE, PHASE ARRAY MIRROR TECHNOLOGY
Technical Abstract:
Large aperture, actively controllable optical mirrors have numerous
space-based and ground-based applications: beam control for directed
energy systems and high resolution atmospheric measurements. One
application is for a phased array mirror, extendible large aperture
(PAMELA) system for spatial interferometry. SSG proposes an
innovative SiC, large aperture, phased array mirror technology with
three enabling technologies: (1) ultra-lightweight and thermally
stable SiC for mirrors; (2) continuous fiber reinforced composite
(CRFC) SiC for telescope structural assembly; and (3) high-precision,
optical fringe counting encoders as the mirror read-out mechanism.
The proposed concept offers several advantages, including
significantly decreased launch costs and power requirements; superior
thermal stability which reduces optical effects from earth albedo and
emissions; and low material and fabrication costs. Three milestones
required are (1) cryogenic stability of an inexpensive pressure cast
SiC; (2) dimensional verification of CFRC SiC structures; and (3)
operation at temperature of an optical fringe counting encoder. SSG
has shown preliminary feasibility in each of these areas. The
objective of the proposed effort is to integrate these technologies in
a demo of a large aperture, controlled system. The Phase I effort
will trade-off material options; define producibility and cost;
develop a conceptual design of the concept; and demonstrate the
cryogenic stability of a pressure cast SiC mirror substrate and CFRC
structure.
Potential Commercial Applications:
The proposed ultra-lightweight segmented mirror assembly has many NASA
and DoD applications, including atmospheric turbulence correction and
high resolution astronomy. The key technologies, microchip optical
fringe counting encoder, ultra-lightweight CFRC SiC and pressure cast
SiC have numerous commercial applications. The microchip encoder has
applications in computer hard drives. CFRC SiC has applications in
ultra-lightweight aircraft and spacecraft structures. Pressure cast
SiC offers applications in high-temperature engine components, fuel
nozzles and the optics industry.
Name and Address of Offeror:
SSG, Inc.
150 Bear Hill Road
Waltham, MA 02154
Proposal Number:
Project Title:
ADVANCED, WIDE FIELD-OF-REGARD, POINTING/STABILIZATION MIRROR WITH ULTRA-LIGHTWEIGHT, AFOCAL TELESCOPE FOR SPACE-BASED INTERFEROMETRY
Technical Abstract:
System characteristics on which the validity of a space-based
interferometer concept rely include: microradian pointing control
over wide angular coverage; thermal stability to diffraction-limited
near-IR levels in the presence of severe gradients; low optics/
structures mass at 0.3-0.5 m sizes; and vibration control. The core
innovation proposed incudes the following elements: a pointing/
stabilization mirror which provides sub-microradian control and near
hemispherical field of regard; ultra-lightweight and thermally stable
silicon carbide (SiC) optics; continuous fiber reinforced ceramic
(CFRC) SiC for telescope structures; and the combination of all these
technologies to provide a viable, athermalized, low mass, power
efficient space-based interferometer concept. the high-precision
pointing/stabilization mirror concept proposed is based on the
development of a "smart bearing" technology, which measures runout and
provides servo control correction. The smart bearing represents a
low-cost replacement for traditional magnetic bearing systems,
enabling the mirror to provide ultra-precise stabilization control and
wide field-of-regard. the concept utilizes a sub-nanometer
resolution, optical encoder-on-a-chip; ultra-precise low cost smart
bearing technology; and a fully developed space-based interferometer
concept. During Phase I, a 40-cm scanner/28-cm afocal telescope
concept will be developed, and the feasibility of the "smart bearing"
established via a hardware demonstration. Under Phase II activity,
the chip encoder will be developed and an integrated demo of the
innovative lightweight, wide FOR, sub-microradian pointing/afocal
subsystem will be performed.
Potential Commercial Applications:
The smart bearing concept developed here is scalable to a wide range
of NASA, DoD, DoE, and commercial applications including wide FOR
pointing mirror and gimbaled sensor applications; miniature machine
components; microlithography stages; CNC machine stages; robotic
machines; and automotive, computer, and medical products. The
microchip optical encoder also has a huge commercial market including
laser disks, computer drives, and storage device technologies.
Name and Address of Offeror:
SSG, Inc.
150 Bear Hill Road
Waltham, MA 02154
Proposal Number:
Project Title:
FINE GRID FABRICATION FOR X-RAY COLLIMATORS
Technical Abstract:
Space exploration and observation require the quantification of radiation of
different wavelengths. The observation of celestial bodies emitting in the X-ray
and gamma-ray wavelengths puts stringent requirements on both the design and
materials of construction of the imaging instruments. In order to effect this
imaging with high angular resolution, it is necessary to fabricate fine
collimating grids to an extraordinary degree of precision using high-Z materials.
To date, methods of fabrication to meet slit width requirements between 15 and
50 m, with tolerances on the order of 1.0 m, have not been very successful.
Although Ultramet has demonstrated the feasibility of filling a "negative mold"
of these dimensions with tungsten by chemical vapor deposition (CVD), to date it
has not been possible to fabricate the negative mold substrate itself to the
required dimensional precision. In this Phase I project, Ultramet proposes to
fabricate subscale negative collimating grids (1.0" square) using state-of-the-
art jet-plotting and plasma-assisted preferential etching technologies, then
backfill the resulting negatives with tungsten or tungsten/rhenium (W/Re) alloys,
using CVD parameters and methods developed in previous work. Subsequent
selective etching of the negative grid substrates will result in free-standing
tungsten or W/Re collimator grid structures. It is expected that the proposed
techniques will be able to meet the required dimensional tolerances. Ultramet
will team with Sanders Inc. (Wilton, NH) and SRI International (Menlo Park, CA)
for the microfabrication of the negative grids.
Potential Commercial Applications:
The development of a technology capable of producing fine collimating grids with
superior dimensional tolerances would find extensive use in the medical and
electronics industries, a market projected to reach over $100 million by the end
of the decade.
Name and Address of Offeror:
Ultramet
12173 Montague Street
Pacoima, CA 91331
Proposal Number:
Project Title:
A COMPACT WAVEFRONT DIVIDING ROD-INTERFEROMETER FOR FT-IR SPECTROSCOPY FROM 1 TO 1000 MICRONS
Technical Abstract:
It is proposed to test the feasibility of a novel Fourier Transform
Spectrometer for the entire infrared spectral region. This invention draws
upon the optical principles previously demonstrated in the Ring
Interferometer, which is a successful device for the far-infrared spectral
region. However, the unique geometrical arrangement of the proposed
Rod Interferometer permits fabrication of the mirrored surfaces to
much smaller dimension, which will enable use of this device for
significantly shorter infrared wavelengths, i.e. down to 1 micron.
The Rod Interferometer concept will be tested and proven using a
laboratory-scale interferometer which can be set to a fixed number
of optical path differences and specific source wavelengths. Phase
I experiments will confirm that the proposed Rod Interferometer
can produce useful intensity modulations for mid- and near-IR
spectroscopy. Furthermore, the data will be used to obtain a
preliminatry prototype design which is optimized in modulation and
throughput, for a given wavelength range, resolution, source and
detector area. This will lead to construction of a unique FT-IR
spectrometer in Phase II, tailored to weight and size requirements
for space applications.
Potential Commercial Applications:
Various spectrometers based on the rod-interferometer concept
will be commercialized, including a light-weight space-based
telescope-mirror interferometer, a portable fast-scanning
FT-IR spectrometer, and a portable spectrometer for fiber optics-based
chemical sensors.
Name and Address of Offeror:
POULOS TECHNICAL SERVICES, INC.
7 Waterbury Court
Allentown, NJ 08501
Proposal Number:
Project Title:
INTERACTIVE SOFTWARE FOR END-TO-END ELECTRO-OPTICAL SYSTEM MODELING
Technical Abstract:
Potential Commercial Applications:
Software for end-to-end modeling, simulation and performance evaluation of
electro-optical systems including remote sensing systems, machine vision
systems, and lidar systems.
Name and Address of Offeror:
Lambda Research Corporation
80 Taylor Street
P.O. Box 1400
Littleton, MA 01460-4400
Proposal Number:
Project Title:
LOW DISTORTION HIGH PERFORMANCE SUPERMIRROR COATINGS FOR HARD X- RAY TELESCOPES
Technical Abstract:
Graded multilayer coatings substantially enhance the X-ray reflectivity of optical
surfaces above the critical angle for incident energies up to approximately
100 keV, enabling the use of focusing optics well beyond the traditional
.1 - 10 keV band. The proposers at Osmic, Inc. have successfully deposited
graded multilayers of desired quality on thick, flat surfaces. We propose
the deposition of continuously-graded multilayers, or 'supermirrors' on
thin, large-area, flat substrates and thick, curved substrates. The
innovation
of deposition on thin, and curved substrates is critical for astrophysical
telescopes, which employ thin paraboloid/hyperboloid or conical mirror
shells.
The goals of this research effort are to (1) determine the compatibility of
multilayer coatings with various candidate substrate materials appropriate
for use as x-ray mirror shells, (2) to study and minimize the mechanical
stresses
introduced in the multilayer coatings, and (3) to establish a deposition
procedure for coating multilayers onto curved surfaces. The proposed phase
I
research is the first step required for the production of a hard x-ray
optic appropriate for astrophysical telescopes.
Potential Commercial Applications:
The successful completion of phase II will result in the production of a
prototype Wolter x-ray optic capable of focusing hard x-ray energies up to
100 keV. This advancement would be directly applicable to balloon and
satellite hard x-ray instruments. Hard x-ray focusing optics employing
multilayers will also find use in synchrotron applicatinos and in
medicine as a tool for the treatment of cancer.
Name and Address of Offeror:
Osmic, Inc.
1788 Northwood Drive
Troy, MI 48084
Proposal Number:
Project Title:
ULTRA-LIGHTWEIGHT MIRROR USING C/SIC SUBSTRATE
Technical Abstract:
OCA proposes a research program into methods for producing ultra-lightweight, high quality mirrors using the
carbon/silicon carbide (C/SiC) process, with an appropriate cladding to reduce scattering at the surface. C/SiC is
non-toxic, unlike beryllium, and can be shaped more easily than CVD SiC. It does require cladding with a
homogeneous material, such as CVD silicon, to provide a good optical surface. OCA's Plasma Assisted Chemical
Etching (PACE) process is ideally suited to the final figuring of silicon-clad C/SiC. The overall program will
investigate: the practical limits of lightweighting C/SiC; methods of mounting an ultralight C/SiC mirror; methods
of damping C/SiC mirrors under launch vibration; and use of PACE for final figuring of silicon-clad C/SiC.
Success will allow a significant reduction in the cost of ultra-lightweight, high quality mirrors.
Potential Commercial Applications:
Ultra-lightweight mirrors have a large number of potential applications throughout industry and government.
While weight is most critical for space applications, any reduction in weight that is not accompanied by a loss is
performance or an increase in cost is always welcome, even for ground-based system. For example, the Lawrence
Livermore National Laboratories (LLNL) is seeking a large number of light-weighted mirrors for the National
Ignition Facility (NIF).
Name and Address of Offeror:
OCA Applied Optics
7421 Orangewood Avenue
Garden Grove, CA 92641
Proposal Number:
Project Title:
LOW-SCATTER SILICON CARBIDE OPTICAL SURFACING USING PHOTOELECTROCHEMICAL ETCHING
Technical Abstract:
OCA proposes a research program into an improved, automated technology for the finishing of
precision aspheric optical surfaces employing an innovative PhotoElectroChemical Etching (PECE)
process. Automated fabrication using the PECE process offers significant cost and performance
benefits for the generation and finishing of low scatter, low subsurface damage optical surfaces on
lightweight silicon carbide (SiC) mirrors and infrared transmissive lenses and windows. This
technique will be capable of producing surfaces figured to precise tolerances with no physical
surface contact and completely under computer numerical control.
As part of this Phase I program, we will investigate the influence of fundamental operating
parameters of a photoelectrochemical etching process on the resulting surface characteristics of
SiC; evaluate pre-PECE surface preparation techniques; define candidate photoelectrochemical
parameter regimes for use in an automated PECE process; complete a preliminary design for an
automated PECE aspheric finishing machine, identifying mechanical and materials issues to be
addressed in Phase II; demonstrate process stability and resulting surface characteristics on beta-
SiC-overcoated silicon substrates. Achieving these goals will prove the feasibility of the PECE
process and will set the stage for development of a useful manufacturing process for SiC and other
important substrate materials in Phase II.
Potential Commercial Applications:
OCA envisions several optical applications where the processes resulting from the proposed
research can yield significant cost and performance advantages. These areas include silicon carbide
mirrors; inexpensive silicon, germanium and compound semiconductor aspheres; ultra-low scatter
components and zero sub-surface damage optics.
Name and Address of Offeror:
OCA Applied Optics
7421 Orangewood Avenue
Garden Grove, CA 92641
Proposal Number:
Project Title:
TUNABLE NARROWBAND MULTIPLE QUANTUM WELL OPTICAL FILTERS WITH WIDE ANGLE OF ACCEPTANCE
Technical Abstract:
Several designs are available to fabricate narrow bandwidth
and wide angle of acceptance filters operating over a wide spectral
regime for under-sea water communications, solar studies, high
density color displays and other applications. These include Solc,
Lyot, and interference filters. Conventional filters use
birefringent bulk materials with and without polarizers. Once
fabricated, they cannot be tuned by external fields. In addition,
they are bulky, heavy and very often not suitable for compact
systems. Innovative optical filters are needed which can be tuned
to an arbitrary wavelength over a broad spectral bandwidth.
This proposal describes a novel approach of designing multiple
quantum well (MQW) Lyot and index-compensated Fabry-Perot (F-P)
filters. For Lyot filters, we propose to implement wide-angle
devices utilizing field-dependent birefringence in multiple quantum
wells (e.g., ZnCdSe-ZnSSe for blue-green regime). In the case of
the Fabry-Perot optical filters, high finesse will be obtained by
using ZnCdSe-ZnSSe multiple quantum well cavity sandwiched between
two quarter wave ( /4) ZnSe-ZnSSe or ZnSe-ZnMgSSe dielectric
mirrors. The filter will be externally tuned using enhanced
electro-refractive changes in the MQW cavity due to the Quantum
Confined Stark Effect (QCSE). In addition, the wide angle of
acceptance is achieved by compensating the red shift due to QCSE
and blue shift due to oblique incidence. The proposed filter
concept is applicable for a wide spectral range. To demonstrate
feasibility, we plan to develop the blue-green filters using ZnSe-based metalorganic chemical vapor deposition (MOCVD) grown
structures. Our design will focus on the demostration of a
passband of 0.5-5 , contrast ratio of 50:1, and a tuning range of
5-10 nm. The acceptance angle in index compensated F-P filters
will be in excess of 15 degrees (for 5 nm shift).
Potential Commercial Applications:
The proposed short wavelength modulator technology will find
applications in the following commercial areas:
i. Remote sensing;
ii. Astrological observations;
iii. Advanced undersea water optical communication system
applications;
iv. Optical computing and high contrast signal processing; and
v. High speed, high density compact color display.
Name and Address of Offeror:
MATERIALS TECHNOLOGIES CORPORATION
57 MARYANNE DRIVE
MONROE, CT 06468
Proposal Number:
Project Title:
DIFFRACTIVE OPTICS DESIGN TOOL
Technical Abstract:
Diffractive optics is an emerging technology that is capable of
producing extremely small and light-weight optical systems that
are ideally suited for space-based applications and electro-
optics. The manufacturing technology is constantly improving and
thereby rapidly reducing the component cost. Presently, the
design of diffractive optical elements is done mainly by the
manufacturers of the elements, and not the end users. One reason
for this is that the system design and optimization requires
relatively complicated computations. In order to realize the
immense commercial potential, the bulk of the design must shift
to the customer (just as with refractive optics). Recent advances
in optics analysis technology based on functional calculus and
loop-space wavefront fitting finally make it possible to create
a desktop design tool for diffractive optics that is fast and
simple enough for wide spread use. We will apply the new
functional technology to the propagation physics associated with
diffractive optics to develop noniterative optimization algorithms
and constructive solutions to the diffractive optics inverse problem.
The results will be implemented as a general purpose PC-based design
tool.
Potential Commercial Applications:
Diffractive optics can naturally be used anywhere light-weight,
flexible, and miniture optical systems are required. Applications
include: space-based optics and sensors, integrated optics
(replacing electrons with photons in integrated circuits), optical
communication, switching and multiplexing, optical signal processing,
beam splitters and couplers, laptop displays, beam shaping (e.g.
for diode lasers), etc.
Name and Address of Offeror:
Applied Mathematical Physics Research
P.O. Box 383
Lexington, MA 02173
Proposal Number:
Project Title:
AN ABSOLUTE DISTANCE INTERFEROMETER
Technical Abstract:
Many important optical systems will be constructed from segmented mirrors or telescopes
arrays. Segmented mirrors are used to construct a large primary from more manageable
smaller mirrors. While this approach is important on the ground, in space, it is even more
critical as large diameter mirrors cannot be carried aloft. Telescope arrays are key for long-
baseline interferometry. These systems have seen extensive development on the ground and
substantial systems are being contemplated for space. These systems provide for effective
diameters of hundreds of meters. A key component of all of these systems is an absolute
distance interferometer (ADI). An ADI is an interferometer which does not suffer from the
"Nl" problem of conventional interferometers but which has the same resolution. We propose
to develop an ADI with advanced characteristics suitable for space or ground based operation.
In particular, it would feature the use of small and compact tunable laser diode sources.
Substantial applications in the commercial market for control of translation stages for
photomasks, machine tools, and robotics is forecast.
Potential Commercial Applications:
This system can be used for control of space based imaging arrays, space structures, and
segmented mirrors. It can be used in the machine shop as a replacement for the popular but
limited straightness interferometer. It can also be used to augment mask making equipment
for the semiconductor industry. In the space area, such a technology is required to implement
various important systems and in the commercial arena a substantial business could be based
on this technology.
Name and Address of Offeror:
Massie Research Laboratories, Inc.
231 Market Place, Suite 352
San Ramon, CA 94583
Proposal Number:
Project Title:
HIGH POWER NARROW LINEWIDTH SEMICONDUCTOR LASER FOR PRECISION METROLOGY
Technical Abstract:
SDL proposes to develop a high power narrow linewidth semiconductor laser
source for optical interferometer range sensor applications. The stability
of proposed laser and the wide tuning range of semiconductor sources enable
a precise measurement of relative and absolute optical path lengths by
using a multi-wavelength measurement technique. A novel cavity design will
provide both a narrow spectral linewidth and high optical powers. The laser
will be packaged in a rugged space qualifiable temperature-controlled
package. This scheme offers a low power consumption, compact, light weight,
and low cost source for both terrestrial and flight mission application.
Potential Commercial Applications:
The completion of this proposed effort will also enable the commercial
introduction of high power lasers for WDM optical networks, community
access television (CATV) systems,and sensor applications. The high power
aspect of the proposed laser will spur the practical and cost effective
deployment of the emerging broadband fiber delivery systems.
Name and Address of Offeror:
SDL, Inc
80 Rose Orchard Way
San Jose, CA 95134
Proposal Number:
Project Title:
A MICROLITER-SIZED METASTABLE IONIZATION DETECTOR
Technical Abstract:
Chemical analysis of extraterrestrial matter with robotic
vehicles requires flight equipment using minimum utilities and
mass. A metastable rare gas ionization detector with an active
volume down to a fraction of a microliter is proposed for use
with microbore and microchemical gas chromatographs. NO
radioactivity is needed for operation. A novel electrode
geometry and gas flow pattern is used to obtain the small active
volume.
For development purposes during Phase I, an existing
quadrupole mass spectrometer can be coupled for mass
identification of the ion reactions. This test fixture has
adjustable electrode and gas flow parameters to observe the
behavior of water, oxygen, nitrogen and organic chemicals down to
parts-per-billion and less using an available microsized gas
chromatograph. A theoretical model for detector operation can be
based in part on results obtained on Contracts NAS2-12997 and
NAS2-13276. These contracts dealt with the Ion Mobility
Spectrometer ion molecular behavior both with a radioactive
source and with a helium ionization source using NASA supplied
gas chromatograph column. Some related work has already been on
Subcontract SETI 565-9203.
For NASA space flight instrumentation, the reduction in
detector size leads to a useful reduction in both instrument gas
utility requirements and mass.
Potential Commercial Applications:
This detector is useable with the new generation of micro-
sized gas chromatographs (GCs). The source of ionization is
electronic, not radioactive, an important advantage reducing the
time and effort spent in leak testing and record keeping. The
rapid appearance of well-separated peaks requires this detector,
effectively microliter-sized, to efficiently resolve the chemical
species. This is a further step towards a more portable chemical
analyzer, possibly hand portable. This concept could also
replace the radioactive source in existing commercial devices
such as the electron capture detector and the Ion Mobility
Spectrometer.
NAME AND ADDRESES OF OFFEROR
PCP, INC.
2155 INDIAN ROAD
WEST PALM BEACH, FL 33409-3287
Name and Address of Offeror:
Proposal Number:
Project Title:
A LOW POWER, HIGH INTENSITY X-RAY POINT SOURCE
Technical Abstract:
This SBIR project will determine the feasibility of developing a
compact, inexpensive, efficient source of x rays that is low power,
but bright with high luminosity and can be modulated spatially and
temporally. The proposed source is rugged and can be used in
harsh, remote environments. The source consists of a field emission
cathode array and a metallic target. Electrons are accelerated
toward and focussed to a small spot on the target, producing high
brightness x-rays at low power. The use of field emission cathodes
allows changing targets to obtain different characteristic x-ray
lines without worrying about cathode contamination. It also allows
targets made of several metals allowing spectral modulation. Field
emission cathode arrays produce high current densities at higher
efficiencies than thermionic cathodes. Filament cathodes produce
light and heat, limiting their efficiency. Field emission cathodes
developed for flat panel displays are electronically addressable.
Thus, electron sources that can be scanned and pulsed are
commercially available. The research objective is to show the
feasibility by testing and characterizing these field emitter
arrays. The source will then be breadboarded and characterized.
Potential Commercial Applications:
A versatile x-ray point source will enable development of a new
class of x-ray analytical instruments inexpensive, reliable,
compact and high performance ideal for environmental testing,
quality control, x-ray imaging, space flight and planetary
exploration vehicles. Advanced x-ray optics and detectors could
lead to a portable medical x-ray diagnostic system. Commercial
applications include evaluating gemstones and forensic analysis.
MOXTEK will have an immediate market with OEM customers who sell
analytical instruments.
Name and Address of Offeror:
Moxtek, Inc. 452 W. 1260 N. Orem, UT 84057
Proposal Number:
Project Title:
AUTOMATED GEO-RECTIFICATION SYSTEM FOR SPACEBORNE SAR DATA USING INTERFEROMETRY
Technical Abstract:
The objective of this proposal is to evaluate the feasibility of
developing an automated system for geo-rectification of spaceborne
SAR data. The proposed system development would provide for the
first time a tool that NASA scientists could use to import
standard products from the NASA Alaska SAR Facility (ASF) and
export geo-rectified map projected image products directly to a
GIS for multi-sensor analysis. Since the production of geo-
rectified images requires a high resolution digital terrain model
(DTM) for removal of the terrain distortions inherent in the
standard ASF SAR image products, a capability for creation of DTMs
will be included in the package using interferometric SAR
techniques. The proposed geo-rectification system would be model
using the SAR image range/Doppler information to produce a high
fidelity image product. The system will have the capability to
geo-rectify ERS-1, ERS-2 and Radarsat data, including the
capability to generate DTMs from these data using interferometry.
Additionally, a SAR processor will be included in the system for
scientists who wish to use raw data from stations other than the
ASF where the processors have not been characterized. The
software package would also include quality assurance tools and an
X/Motif graphical user interface. All application code would be
written in C and C++ to operate on any UNIX workstation or larger
UNIX based computer system. The system would have the capability
to output data in ARC/INFO and other GIS formats.
Potential Commercial Applications:
The commercial application of SAR data has yet to be realized.
One key reason is due to the difficulty of managing SAR data and
correcting its inherent distortions. The Radarsat mission will
create a new set of commercial users of the data that require
tools for data analysis. The proposed package will be integral
for this user group. We also anticipate a sizable commercial
interest in the package from users interested in the DTM
production capability. Radarsat as well as the ERS-1, ERS-2
tandem orbit will create a sizable data set for low cost creation
of DTMs using the proposed software package.
Name and Address of Offeror:
Vexcel Corporation
2477 55th Street, Suite 201
Boulder, CO 80301
Proposal Number:
Project Title:
LOW-COST X-BAND SATELLITE DATA ACQUISITION SYSTEM FOR RADARSAT, EOS, AND BEYOND
Technical Abstract:
SeaSpace proposes to develop a complete integrated system for directly receiving, processing,
analyzing, and archiving data from the next generation of high rate (100 mbps) remote
sensing satellites. Existing systems, such as the Alaskan SAR Facility, employ 10 m
tracking antennas and cost approximately $10M. Our innovation will be to produce and
demonstrate a commercially viable system using 5 m (or less) antenna size, that will reduce
the cost by at least a factor of ten.
RADARSAT, EOS and other upcoming satellites will transmit high resolution sensor
telemetry, including synthetic aperture radar and multi-spectral optical data, via X-band links.
Low-cost commercially offered systems, not available now, will be required to receive,
archive, and analyze these data, if their fullest commercial remote sensing capabilities are to
be attained.
During Phase I we propose a three person-month effort to create a design for implementation
in Phase II, covering all aspects of the system: antenna, RF, computer and interfaces, control
and sensor processing software.
NASA will benefit, by having commercial systems available at substantially lower cost, to
satisfy many of its remote sensing program needs.
_
Potential Commercial Applications:
There is a world-wide need developing for these systems, for both research and operational
use. SeaSpace anticipates that significant numbers of these systems can be sold, and that
profits from commercial sales will support further enhancements and extensions of the initial
product. Applications areas include land-use management, marine pollution, polar science
and operations.
_
Name and Address of Offeror:
SeaSpace Corporation
9240 Trade Place, Suite 100
San Diego, CA 92126
Proposal Number:
Project Title:
AN INTEGRATED ACTIVE/PASSIVE FLUORESCENCE AND HYPERSPECTRAL IMAGING SYSTEM
Technical Abstract:
This proposal is to develop an integrated passive hyperspectral/active fluorescence imaging sensor
system for airborne applications. These two remote sensing techniques have demonstrated major
capability to identify, discriminated and map a wide variety of materials and properties on land and on/in
water. A side variety of applications exist in the commercial and government markets for both
civil/environmental and defense/intelligence. SETS will develop the integrated HSI-DFI sensor system
at first for a small airborne platform to operate at low-cost and with flexibility. SETS has major
experience in applying both these techniques and in the development and implementation of electro-
optical sensors and the software and algorithms to extract information from the data sets. SETS will
build upon its capabilities, including 1) its prototype HSI airborne system, currently operating, 2) its
prototype active/passive dual-mode fluorescence imaging system, currently being built, and 3) its
extensive spectral image processing software and algorithms such as spectral mixing analysis (SMA)
tools for subpixel analysis. In Phase I, SETS will review the requirements and develop a detailed
conceptual design, the system and performance models, and a design the preliminary test plan.
Potential Commercial Applications:
Potential applications involve the detection and mapping of a wide variety of objects and materials.
Commercial applications include: management of coastal zones, wetlands, forests, agriculture, urban
planning, municipal zoning and management, reef assessment, pollution monitoring, ocean productivity,
support of commercial satellite systems in calibration, algorithm development and testing, and product
quality assurance.
Name and Address of Offeror:
SETS Technology, Inc.
300 Kahelu Ave, Suite 10
Mililani, HI 96789
Proposal Number:
Project Title:
GROUND TRUTH PHYTOPLANKTON SENSOR
Technical Abstract:
A novel oceanographic sensor for in situ determination of the
vertical structure of phytoplankton photosynthetic capacity for
ground thruthing of remote sensing determinations of primary
production will be developed. This information is needed to
support physiological models used to convert biomass measurements
into maps of water column production. Operation of the sensor is
based on a phase fluorometer employing a laser diode or a LED as
a light source. This will enable simultaneous measurement of
cholorophyll fluorescence intensity and lifetimes, and hence
real-time assessment of phytoplankton physiological status in
situ with high spatial resolution. Phase fluorometry offers a
new approach to in situ investigation of phytoplankton
physiological status. Sensors may be implemented with a
shipboard diode laser fiber-optically coupled to a sensor head
which could be mounted on a variety of platforms including a
"slack-line" fast sampling profiler or a towed sensor.
Alternatively, they could be implemented as battery-operated
stand-alone sensors equipped with data storage/telemetry for
deployment in a mooring (or from a ship without need for fiber-
optics). No instrumentation exists with the capabilities of the
proposed sensor; to our knowledge this would be the first
oceanographic phytoplankton analyzer to exploit fluorescence
lifetime sensing.
Potential Commercial Applications:
Instrumentation for in situ oceanographic research, to
environmental monitoring, to laboratory research. Potential
markets include marine environmental analysis, aquaculture, fish
farming, plant genetic engineering, on-line process-analysis in
bioreactors, and more generally to horticulture, agriculture, and
forestry.
Name and Address of Offeror:
Ciencia, Inc.
111 Roberts Street, Suite C
East Hartford, CT 06108
Proposal Number:
Project Title:
AIRBORNE MULTISPECTRAL FIRE SENSOR
Technical Abstract:
The management of forest fires requires the rapid and
accurate knowledge of fire location, intensity, and direction of
propagation. PSI proposes to develop an innovative multispectral
imaging system for the airborne or space-based mapping of forest
fires. The concept is based on a novel Adaptive Infrared Imaging
Spectroradiometer (AIRIS). AIRIS mates a tunable IR filter with
a InSb IR camera to create a system which can selectively tune
the wavelengths viewed by the camera. This capability is used to
select wavelengths characteristic of ongoing combustion and
differentiate them from regions previously burned but at elevated
temperature. AIRIS can be randomly positioned in wavelength at
framing rates approaching 1 Khz. Thus, it can frame at rates
commensurate with rapidly moving platforms while limiting the
data volume to that required for identification. AIRIS allows
primary survey bands to be imaged routinely with secondary bands
acquired only if further confirmation of data analysis is needed.
This capability allows for 1) the selection of bands which
minimize data volume, 2) on-board data analysis and acquisition
of additional bands if required, and 3) the telemetry of data
processed only when fire is detected. The system is coupled with
GPS and image mapping routines.
Potential Commercial Applications:
The instrument would have commercial applications in remote
monitoring of manufacturing plants for hazardous chemical
emissions. PSI is currently engaged in a joint development
effort with Lockheed Idaho National Engineering Laboratories in
which the AIRIS imaging sensor will be configured to detect
volatile organic compounds emitted from a remediation site during
the retrieval of buried waste drums. Through its environmental
products subsidiary, Spectrum Diagnostix (SDx), PSI will focus
the development of the sensor for fenceline monitoring of
manufacturing facilities, such as petrochemical plants.
Name and Address of Offeror:
Physical Sciences Inc.
20 New England Business Center
Andover, MA 01810-1077
Proposal Number:
Project Title:
INNOVATIVE OPEN PATH DIODE LASER SENSOR FOR TRACE GASES
Technical Abstract:
Trace gases produced in the biosphere affect the radiative
balance of the planet. Sensitive, fast response instrumentation
is needed for measuring the flux of trace gases from the
biosphere to the troposphere. To avoid systematic errors,
existing instruments sample air into a cell at fixed temperature
and pressure.
We propose to measure trace gas fluxes using an open path fast
response diode laser sensor coupled with the eddy correlation
method. The open path design is small and light weight. A new,
customized digital signal processing method will be used to
recover the trace gas signal without introducing systematic
errors in the flux measurement. A novel multiple-pass optical
system that uses inexpensive mirrors will boost the measurement
sensitivity. The proposed sensor will permit measurement of the
flux of various species, including CO2, CH4, NH3, and N2O. A
rugged and compact sensor design will allow the instrument to be
located remotely or aboard a research aircraft.
Potential Commercial Applications:
Commercial markets for this research include improved diagnostics
for industrial process and stack gas monitoring, atmospheric
research instrumentation, and leak detectors for the natural gas
industry.
Name and Address of Offeror:
Southwest Sciences, Inc.
1570 Pacheco Street, Suite E-11
Santa Fe, NM 87505
Proposal Number:
Project Title:
ULTRA-SENSITIVE AIRBORNE DETECTION OF TRACE GAS CHEMICAL SPECIES USING RING INTERFEROMETRIC PHASE-SENSITIVE SPECTROSCOPY
Technical Abstract:
We propose a new trace gas sensing spectroscopic technique which
we call Ring Interferometric Phase-Sensitive Spectroscopy.
Unlike present conventional spectroscopic methods which utilize
molecular absorption (based on the imaginary part of the complex
index of refraction), our method relies on the anomalous
dispersion which is also associated with every molecular
resonance line (based on the real part of the complex index of
refraction). We thus sense gas concentration using optical beam
phase and fringe shifts in an ultra-stable ring interferometer
rather than by total beam attenuation.
Using this new technique, our proposed instrument theoretically
provides sensitivities approaching the quantum noise limit and
about 2 orders of magnitude better than presently available
molecular absorption measuring instruments. We anticipate that
trace chemical species can be selectively sensed in air at the
parts per trillion level. The instrument is conceptually small,
robust and vibration-insensitive, making it ideal for airborne
sensing. Any trace gas with a molecular absorption line in the
visible, near-IR or infrared can theoretically be sensed. This
includes virtually every chemical compound. The sensor is also
capable of monitoring hazardous vapors and measuring atmospheric
pollution at the parts per trillion level.
Potential Commercial Applications:
We anticipate that Ring Interferometric Phase-Sensitive
Spectroscopy will yield trace-gas sensitivities 2 orders of
magnitude better than traditionally used absorption approaches.
This instrument promises to be reliable, stable, tunable to a
host of chemical compounds, and thus able to provide improved
industrial safety monitoring, pollution monitoring, and increased
sensitivity for measurements of trace gas pollutants and chemical
tracers.
Name and Address of Offeror:
(Firm Name,MailAddress,
OPHIR Corporation
10184 West Belleview Avenue, Suite 200
Littleton, CO 80127
Proposal Number:
Project Title:
DIGITAL-ARRAY SCANNED INTERFEROMETRY DATA PROCESSING TECHNIQUES
Technical Abstract:
We will define and prototype four algorithms essential to efficient storage and
extraction of information from Digital Array Scanned Interferometers (DASIs) to
determine the feasibility of operating DASIs in "real-time." These algorithms,
integral to DASIs, will ensure low cost, size, and weight for aircraft and
spacecraft operations. "real-time" operation is a key aspect to research and
commercialization. The four algorithms map into these broad categories:
1. Loss-less spectral/spatial data compression.
2. "Real-time" data preprocessing.
3. Post processing algorithms that quickly extract and present relevant
information.
We intend for these algorithms to support "real-time" operations of DASI
instruments, be implemented compactly and efficiently, and process without
error. We intend to demonstrate how 2:1 loss-less data compression; data
encoding at 200 Megabits/sec; and post-processing within minutes can be achieved.
The algorithms will support the high throughput and high spectral fidelity and
response typical of DASI instruments, where spectral resolutions of a few
nanometers and spatial resolutions of high order have been achieved.
Potential Commercial Applications:
Without high performance algorithms, essential for compressing DASI data,
encoding in "real-time", and enhancing signal-to-noise, long collection
integration times and a minimum of several hours and perhaps even days of
laborious data processing is now required. Viable commercial applications
(and efficient research) will only be realized once "real-time" data processing
is achieved. Commercial applications include monitoring contaminants and bacteria
found in our food; detecting and measuring contaminants in human blood; detecting
algal blooms which deplete our fish supplies; and ensuring compliance with
regulatory policy and environmental laws. To cite an example using "real-time"
data processing with a DASI instrument, the canning industry would monitor bacteria
content to ascertain the effectiveness of their sterilization cooking process and
eliminate unnecessary retorting, thereby providing shorter production times, tastier
products and lower prices to consumers.
Name and Address of Offeror:
SkyWatch Information Systems, Inc.
155 Moffett Park Drive
Building A, Suite 104
Sunnyvale, California 94089
Proposal Number:
Project Title:
CFRC SILICON CARBIDE MONOLITHIC SENSORCRAFT FOR NEXT GENERATION MICROSPACECRAFT APPLICATION
Technical Abstract:
A low life-cycle-cost, virtual presence in space concept is enhanced
by the use of lightweight, thermally stable, passively damped
component materials for microspacecraft/payload elements. However,
maximum mass utility is realized by a top-down system architecture
which permits the integration of multiple functions into components
and subsystems. The proposed innovation marries remote sensing
energy collection, communications, spacecraft bus and thermal
management into a <10kg package. Multiple functionality features
include: the optical system performs as a 30:1 optical communica-
tions beam expander/compressor and visible imager 0.3m afocal; the
bus serves as a spacecraft subsystem support and a monococque
structure for the optical system; and tubes embedded in the bus
panels provide structural rigidity and thermal management heat
pipes. Combined with silicon carbide in its bulk (optical compo-
nents) and ceramic fiber reinforced composite (CFRC structure)
forms, this sensorcraft innovation provides lightweight, passive
athermalization and extends the benefits of material selection an
additional order-of-magnitude in life cycle cost reduction. Phase I
will produce a tested, 0.35m optical bench/bus assembly based on a
remote body reconnaissance mission. After this feasibility demo.,
Phase II will produce a monolithic optical system/spacecraft bus
demonstration, including embedded heat pipes. The new design para-
digm as embodied in this sensorcraft will be positioned for Phase
III flight qualification to enable a virtual presence in space.
Potential Commercial Applications:
The sensorcraft architecture innovation will permit an order-of-
magnitude savings in mission life cycle costs based on direct and
indirect mass savings. It is applicable to all spacebased pri- mary
mission applications including earth monitoring (both science and
commercial), communications and remote body lander or
flyby/reconnaissance uses. The specific hardware concept used to
demonstrate feasibility and validate the new methodology is directly
applicable to the latter class of missions.
Name and Address of Offeror:
SSG, Inc.
150 Bear Hill Road
Waltham, MA 02154
Proposal Number:
Project Title:
Technical Abstract:
A 0.001 lbf (0.0044 Newton) cold gas Microthruster using Microelectromechanical System
(MEMS) design and fabrication methods will be designed and analyzed. MEMS
technologies, applied for the first time in this type of device, provides a Microthruster that
is smaller, lighter, faster, and lower power than ever before used in the space program.
Extremely fast valve response and miniature nozzle size provide extremely small impulse
bit and excellent repeatability characteristics.
Microsize propulsion systems, using Microthrusters, will be needed for orbital propulsion
(3 axis stabilization, etc.) of microspacecraft. Present thrusters are larger and more
expensive than needed for microspacecraft. Traditional thrusters generally use solenoid on-
off valves and nozzles comprised of many different parts, with the parts individually made
by traditional machine shop cutting tools. Parts are individually assembled using
conventional attachment and sealing methods.
Silicon is most familiar as the material used to make micro-size, inexpensive multi-million
element electronic microprocessors. The miniaturization, precision, low cost/high volume
benefits of silicon batch processing have revolutionized the electronics industry. A
derivative technology called micromachining allows precision MEMS to be inexpensively
batch processed from silicon that possess excellent producibility and low cost attributes.
Potential Commercial Applications:
Marotta envisions several commercial market opportunities for the Microthruster (which
includes Microvalve, Microactuator and Micronozzle design technologies).
Micro- Micro- Micro- Micro-
Thruster Actuator Valve Nozzle
1. Commercial Satellite Propuls X X X
(Fluid Controls - Gas, Liquid
and Electric)
2. Commercial Satellite Microactuators X
3. Robot Microactuators X
4. Drug Infusion Devices X
5. Ventilators (breathing assist devices) X X
6. Gas Analysis Instruments X X
7. Liquid Analysis Instruments X
8. Biotechnology Processing X
Name and Address of Offeror:
Marotta Scientific Controls, Inc., 17671 Irvine Blvd., # 208, Tustin, CA 92680
Proposal Number:
Project Title:
LIGHTWEIGHT HEAT PIPES INTEGRATED INTO MICROSPACECRAFT STRUCTURES
Technical Abstract:
As satellite payloads and solar arrays continue to become smaller and/or lighter, the weight and volume contributions of the satellite
structure and thermal bus become more critical. Reductions in payload volumes also lead to higher waste heat densities, aggravating the heat
transport/rejection requirements of the thermal bus. The combination of these factors complicates the bus design, necessitating development of
more capable, more compact thermal bus concepts. New microspacecraft buses must therefore seek to eliminate parasitic weights and volumes
by combining thermal, structural and electrical functions into a seamless unit.
Saddleback Aerospace has generated two innovative concepts to meet the needs of low-cost microspacecraft. These concepts
minimize system weight and volume, while providing robust thermal management capability throughout the satellite structure. The concepts are:
1) a laminated foil heat pipe honeycomb to replace current low-conductivity honeycomb wall panels, and 2) a laminated foil honeycomb
propellant/pressurant storage concept which eliminates the parasitic weight/volume of conventional propellant tankage by providing storage in
the satellite walls. In the proposed effort prototypes for each of these concepts will be fabricated and tested to demonstrate the feasibility of these
approaches.
Potential Commercial Applications:
The proposed study will directly support the growing market for improved satellite services and supporting
satellite technology. The results can also be used for the compact, thermally isolated electronics and actuators
of the More Electric Aircraft. More generally, the cooling techniques proposed here will have application
throughout the electronics and communications industries.
Name and Address of Offeror:
Saddleback Aerospace
3611 262nd Ave.
Issaquah, WA 98027
Proposal Number:
Project Title:
LITHIUM-ION BATTERIES FOR MICROSPACECRAFTS
Technical Abstract:
It is desirable that rechargeable batteries for microspacecrafts
have a specific energy approaching 200 Wh/Kg, an energy density
greater than 300 Wh/l, and a cycle life exceeding 1000 cycles.
To this end, we propose to develop a Li-ion battery based on
graphite as the anode and lithiated manganese oxide (LiMn2O4) as
the cathode. The energy density and cycle life of this battery
can be significantly improved from the present values and made
to approach those cited above the mitigating or compensating for
the parasitic reactions involving the electrolyte at the
graphite electrode. The Phase I effort is aimed at
demonstrating a graphite/LiMn2O4 battery having significantly
higher energy by using improved electrode materials prepared as
proposed here. The graphite/LiMn2O4 battery uses
environmentally friendly materials and, therefore, would be of
considerable interest for consumer applications.
Potential Commercial Applications:
By virtue of its high energy density the lithium-ion battery
will be an ideal power source for use in the microspacecraft
technology. It would also find use in NASA's various other
space applications such as the Mars Rover, planetary space
probes and geosynchronous spacecraft where space availability is
at a premium. are in consumer
products such as portable telephones, laptop computers,
camcorders, and hand-held tools.
Name and Address of Offeror:
(Firm Name,Mail Address, :
EIC Laboratories, Inc.
111 Downey Street NORWOOD, Massachusetts 02062
Proposal Number:
Project Title:
ADAPTIVE-PIXEL SENSORS FOR AUTONOMOUS OPTICAL NAVIGATION
Technical Abstract:
Autonomous navigation has been identified as a key element of NASA's initiative to launch
large numbers of low cost, high capability, autonomous, spacecraft. Pursuant to this goal,
NASA has proposed a concept for autonomous navigation which substitutes on-board star
tracking, feature tracking, and asteroid triangulation for ground-based guidance. The
concept has been extensively evaluated and validated by simulation. This work has
established the need for development of an innovative electro-optical sensor which will
provide the tracking and triangulation functions at high precision, at low cost, low
power, and low mass. OCA proposes a research effort directed toward satisfying this need.
Phase I efforts will address the required extensions in the state-of-the-art, including
the simultaneous need for large aperture and wide field-of-view as well as accommodation
of a large dynamic range caused by simultaneous viewing of a star field and a close-up
planetary body. The active pixel sensor array currently under development at JPL and
various commercial suppliers will accommodate such a large dynamic range, though at the
expense of sub-pixel centroiding accuracy due to its comparatively low fill factor.
During Phase 1 we will pursue potential solutions to this problem, such as the use of
micro-lens arrays to improve fill-factor.
Potential Commercial Applications:
Beyond the obvious extension of broadly capable autonomous navigation to commercial
spacecraft in support of their ability to autonomously determine and maintain their own
operational orbits, the general commercial potential of applied active pixel imaging array
technology is enormous. With its ability to read-out bright areas of an image while
continuing to integrate charge in faint areas, the dramatically extended dynamic range
capability of intelligently managed active pixel arrays is revolutionary and promises
solutions to a wide range of commercial imaging and optical flux measurement problems
including astrophotography, spectroscopy, robotic vision, and commercial still and video
imaging for science, industry and the communications media. This next generation of
cameras incorporating active pixel arrays will, with appropriate calibration and output
signal encoding, establish a new standard of imaging and quantitative photometric
performance that will revolutionize every existing commercial camera application.
Name and Address of Offeror:
OCA Applied Optics
7421 Orangewood Avenue
Garden Grove, CA 92641
Proposal Number:
Project Title:
GPS-BASED GN&C SYSTEM FOR PROXIMITY OPERATIONS AND ATTITUDE CONTROL
Technical Abstract:
The proposal responds to NASA requirement for a GPS-based
guidance and navigation system for proximity operations and for
in-flight sensor alignment and calibration method for an
attitude determination and control system (ADACS). We propose
a GPS-based ADACS that incorporates in-flight sensor alignment
and calibration methods and alleviates the limitations of
current GPS receivers to provide accurate attitude in the
presence of antenna misalignments. The proposed GPS ADACS also
addresses the GPS availability and reliability concerns and
provides cm-level relative navigation accuracy for guidance and
navigation during the critical terminal proximity operations.
The Phase I study will develop techniques and will determine
the feasibility of GPS ADACS as the primary GN&C sensor to meet
the above NASA requirements. Implementation of these
techniques in the Mayflower RGR receiver and its demonstration
as a primary attitude control system will be carried out under
the Phase II program.
_
Potential Commercial Applications:
A GPS ADACS system offers a significant reduction (a factor of
3 to 5) in the cost and size, power, weight of current GN&C
sensor suite for comparable navigation and attitude
performance. The GPS ADACS will serve as the primary GN&C
sensor for lightsat class of satellites including LEO
communication satellites currently planned to provide mobile
satellite service.
_
Name and Address of Offeror:
Mayflower Communications Company, Inc.
80 Main Street
Reading, MA 01867
Proposal Number:
Project Title:
ACTIVE PIXEL SENSOR STAR TRACKER
Technical Abstract:
It is proposed to develop a 512x512 element complementary metal-oxide-
semiconductor (CMOS) active pixel sensor (APS) array with individual pixel
reset for star tracker applications. The 512x512 array permits a
reasonable field of view for initial acquisition of stars. Once the stars
have been selected, only the small neighborhood surrounding each needs to
be read out, improving tracker response rate and reducing data handling.
Unlike a charge-coupled device (CCD) tracker, the APS star tracker has
the unique capability to have variable integration times for different
stars in the field of view. This permits tracking of stars of quite
different magnitudes without compromising centroiding ability. Since the
CMOS APS technology requires only 5V power and is transistor-transistor
logic (TTL) compatible, system design is greatly simplified, and tracker
mass, volume and power can be significantly reduced. The innovation of
the APS star tracker permits miniaturization of star trackers, reduces
star tracker cost, and increases star tracker reliability.
In Phase I, the technical feasibility of developing the APS star tracker
will be established. In Phase II, the APS star tracker will be implemented.
Potential Commercial Applications:
The innovative APS star tracker proposed in this effort will be useful for
tracking terrestrial objects for robotics and machine vision. Feature
tracking, using small windows in a large array will be useful for monitoring
traffic flow. Such tracking is also useful in many man-machine systems, such
as virtual reality and telerobotics, where tracking eye movements and hand
movements is critical to the control loop. Free space optical communications
require high speed trackers for locking on to optical beacons.
Name and Address of Offeror:
Photobit
5556 Pinecone Road
La Crescenta, CA 91214
INSTRUCTIONS FOR PROJECT SUMMARY
Proposal Number:
Project Title:
MULTI-HYPOTHESIS TRACKING ALGORITHM FOR STAR IDENTIFICATION
Technical Abstract:
Multi-hypothesis tracking (MHT) is an algorithmic
technique currently being utilized in military surveillance
systems (e.g., Joint STARS). In that application, data
reported by surveillance sensors (called reports) must be
correlated with existing or new target tracks, and the
MHT technique is used to maintain a data base of
possible report/track assignments over a designated time
period. The MHT technique will usually use a Kalman
filter to determine the probabilities of correct report/track
correlation, and in this way the most likely report/track
assignments are determined. With a few modifications or
extensions, the MHT technique can be applied to the
problem of star identification posed in a typical star
tracker based attitude determination system. Here, star
positions reported by one or more star trackers must be
correlated with the positions of known stars in a star
catalog. The proposed Phase I effort is to define the top
level design of the MHT algorithm for this problem, and
to demonstrate its viability through analysis and
simulation.
Potential Commercial Applications:
The proposed design concept would have wide
applicability in the commercial satellite market.
Name and Address of Offeror:
Elektron Systems, Inc.
1355 Snell Isle Blvd.
Suite 202
St. Petersburg, FL 33704
Proposal Number:
Project Title:
AUTONOMOUS CONTOL OF MINIATURE SPACECRAFT USING ADAPTIVE NONLINEAR MODEL PREDICTIVE CONTROL (MPC)
Technical Abstract:
Spacecraft attitude control during propulsive maneuvers is complicated due to several factors,
some of which are: (i) nonlinear dynamics with time delays (ii) modeling and parameter
uncertainties (iii) flexible modes due to fuel sloshing and appendages (iv) constraints on
propulsive force and torque inputs (v) constraints on acceptable angular rates and attitudes
and (vi) autonomous reconfiguration requirements under failure conditions. The current
control approaches are based on frequency domain methods which assume linear time
invariant system dynamics. The advantages of these approaches are simplicity and ease of
stability and robustness analysis. However, the decreased performance and poor efficiency
translates to additional payload. Model Predictive Control (MPC) has been used successfully
in a number of industrial applications involving complex nonlinear processes with hard safety
and actuator constraints. The remarkable stability and robustness properties of MPC observed
in practice have been proven analytically in a number of recent publications. Based on this
experience and the availability of Megaflop chips and Gigaflop boards, MPC implementation
for spacecraft attitude control using micro thrusters is both feasible and practical. The
optimality of Nonlinear MPC design and its flexibility for reconfiguration make it an ideal
candidate for future spacecraft missions. Furthermore, suboptimal designs based on current
methods and approximations to MPC can be evaluated for performance tradeoffs, once the
maximum achievable performance using optimal MPC is known. Prof. John Wen, RPI will
act as a consultant on the project. Prof Wen has been closely associated with the Spacecraft
Attitude Control problem at JPL and RPI.
Potential Commercial Applications:
Model Predictive Control (MPC) supported by special coprocessors for implementation can
be applied across the board to a large number of aerospace and industrial applications.
Potential applications exist in chemical, automotive, electric power, pulp and paper,
manufacturing and metal processing industries, in addition to the defense market (tanks,
ships, submarines, missiles, aircraft, satellites etc.).
Name and Address of Offeror:
Scientific Systems Company Inc.
500 West Cummings Park
Suite 3950
Woburn, MA 01801
Proposal Number:
Project Title:
LOOP HEAT PIPE FOR HIGH POWER DENSITY SMALL SATELLITE THERMAL CONTROL
Technical Abstract:
Although Loop Heat Pipes can transport high thermal power levels, they have
been very limited in the peak heat flux which they can absorb through their
evaporators. This limitation is due to the conditions necessary to ensure
self-priming of the device. The proposed innovation would utilize bidisperse
porous wick technology to maintain the self-priming feature while
demonstrating a one-order-of-magnitude increase in evaporator heat flux
capacity.
High power semiconductors such as MOS-controlled thyristors and RF-power FETs
can generate 400 watts over a 2 square centimeter footprint. While LHPs can
easily transport the total power, a thermal spreader must be installed between
the semiconductor and the LHP's evaporator to reduce the the heat flux to
within the capability of the evaporator. With the proposed innovation, a Loop
Heat Pipe could interface directly with high power semiconductors, remove
waste heat, transport it to the exterior of the craft, and radiate it to the
ultimate heat sink, all within a single device. This would allow great
flexibility on the location of high power semiconductors within compact
satellites, and would protect other components from the waste heat generated
from those components.
Potential Commercial Applications:
In a small satellite, each high power component could have a dedicated LHP
which would radiate its waste heat to space. Components would be thermally
isolated from other components in the vicinity, while still being mounted
close together. Commercially, the proposed innovation would allow the direct
cooling of microprocessors or high power components, without the need for
spreaders or substrates. Components could be mounted closer together without
compromising thermal limits, and the flexible leads of LHPs allows access for
assembly or maintenance.
Name and Address of Offeror:
Thermacore, Inc.
780 Eden Rd.
Lancaster, PA 17601
Proposal Number:
Project Title:
HIGH-PRECISION, LOW COST, SMART BEARING CONCEPT FOR ADVANCED CONTROL APPLICATIONS
Technical Abstract:
SSG proposes an innovative, high precision smart bearing advanced
control concept as a low cost replacement for expensive and complex
magnetic and air bearing systems (cost savings >100X). The smart
bearing concept represents an innovative control technology which is
adaptable and scalable to a number of technologies ranging from minia-
ture machine components to large scale pump systems. SSG proposes the
development of a wide FOR 2-axis meridional pointer assembly based on
the smart bearing concept. The pointer has applications for many DoD
missions, including advanced AWACS; advanced missile seekers; inter-
ceptors and surveillance systems; cruise missile guidance and control;
and photo-reconnaissance. The smart bearing continuously measures
wobble and runout and provides servo control correction at <0.5 rad
using piezo-electric actuators. The smart bearing avoids the angular
limitations of traditional flex pivots and is robust, reliable, very
affordable, and uses low power. An optical microchip encoder, based
on the newly demonstrated optical fringe counting encoder patented by
MicroE Corp., is the enabling technology. The encoder can revolu-
tionize advanced positioning control systems in a similar manner that
the microprocessor revolutionized the computer. This opto-electronic
device is being planned for integration into next generation high
volume computer disk drives and laser disks at <$5 per device. Phase
I will fully develop the precision pointer assembly and demonstrate
the performance of the smart bearing concept with a single axis,
linear slide bearing. Phase II will be a hardware demonstration of
the smart bearing and meridional pointer assembly in a "flight worthy"
configuration and technology transfer of the smart bearing and
optional microchip encoder to commercial prototype products. SSG has
already received strong support potential (>$150K) from Maxtor and
MicroE Corp. for Phase II microchip encoder development.
Potential Commercial Applications:
The smart bearing concept is scalable to a wide range of NASA, DoD,
DoE, and commercial applications including wide field-of-regard point-
ing mirror and gimbaled sensor applications; miniature machine compo-
nents; microlithography stages; CNC machine stages; robotic machines;
and automotive, computer, and medical products. The micro-chip
optical encoder also has a huge commercial market including laser
disks, computer drives/storage devices, and positional sensors for
office products.
Name and Address of Offeror:
SSG, Inc., 150 Bear Hill Road, Waltham, MA 02154
Proposal Number:
Project Title:
LIGHTWEIGHT, COMPACT REACTION SPHERE FOR THREE-AXIS SPACECRAFT STABILIZATION
Technical Abstract:
The push towards low-cost, lightweight satellites in the military
and commercial markets has highlighted an unfulfilled product
niche for compact control moment gyroscopes. This has created an
opportunity to introduce a novel three-axis control moment
gyroscope for this new class of spacecraft. Existing
technologies center around storing momentum in a spinning disk
with a single- or two-degree-of-freedom gimbal mount. A set of
such devices is necessary for three-axis stabilization of a
spacecraft. This proposal outlines the design of a reaction
sphere which, by virtue of its spherical symmetry, offers three-
axis stabilization capability in a single device. The device
consists of a sphere magnetically suspended and driven by three
motors orthogonally located. The spherical symmetry and the
freedom from mechanical mounts allows the spin axis of the sphere
to be arbitrarily oriented in the body coordinates of the
spacecraft. A momentum vector of magnitude 20 foot-pounds/second
appropriately oriented corresponds to a momentum bias of 10 foot-
pounds along the three orthogonal axes of the spacecraft. The
motors generate the torques for attitude control. A complete
design of a reaction sphere will be completed in a Phase I
program, followed by a prototype fabrication and test Phase II
program.
_
Potential Commercial Applications:
The commercial telecommunications field is rapidly expanding in
terms of data transfer rates and global coverage via satellites.
The development proposed here is tailor-made for the growing
market in small, robust satellites.
_
Name and Address of Offeror:
SATCON TECHNOLOGY CORPORATION
161 First Street
Cambridge, MA 02142-1221
Proposal Number:
Project Title:
COMBINED FAST-STEERING AND ALIGNMENT MIRROR FOR SPACE-BASED INTERFEROMETRY
Technical Abstract:
The proposed product development will create a higher
performance 80 by 60 mm fast-steering mechanism (FSM) that
combines the functions of fast-steering and alignment at the
cost of each unit alone. High-bandwidth operation is combined
with large angular travel and increased load capability. This
is accomplished by two innovations: the first is a simpler,
more robust flexure suspension with additional angular travel
and less fixturing. The second is an actuator modification
that allows a highly efficient actuator concept, formerly used
only on smaller FSMs, to be used on larger mirrors, resulting
in improved acceleration, mass and power.
Direct benefits include:
* fewer mechanisms and control electronics,
* increased lateral load capability allows launch without mechanical
caging,
* simplified design reduces fabrication cost,
* lignter mechanism consumes less power.
Phase I objectives are to verify mirror surface figure accuracy
and actuator performance by analysis and engineering model
fabrication. A FEM stress analysis of the mirror with
attachements will predict the effects of magnet and flexure
attachment. Flexure stress analysis will verify lateral load
capability predictions. Engineering model fabrication and
testing will validate the FEM mirror model, verify performance
of the actuator concept, and verify flexure fabrication,
assembly techniques, and attachment distortion.
Potential Commercial Applications:
include ophthalmic imaging,
ophthalmic surgery, optical communications, ground-based
astronomy, hand-held, shoulder- and vehicle-mounted cameras for
movie and broadcast television, rapid IR inspection of electric
utility equipment from moving trucks or helicopters, Coast
Guard surveillance, hand-held or helicopter police cameras and
photo-lithography.
Name and Address of Offeror:
Left Hand Design Corporation
7901 Oxford Road, Longmont, CO 80503
303-652-2786
FAX 303-652-2786
Proposal Number:
Project Title:
ADAPTIVE CONTROL SYSTEM FOR ACTIVE VIBRATION ISOLATION
Technical Abstract:
The proposed research extends the current capabilities of active isolation systems by
making them adaptive. Active
vibration isolation is a promising technology, but changes
in payload dynamics, sensor
or actuator failure, and variations in disturbance spectra
can cause performance degradation for any fixed-structure controller. The innovation
of the proposed work is the development of a modular, DSP-based adaptive control
package
suitable for mating and integration with nearly every type of active vibration isolation
system. A modular adaptive control package sold as a value-added item for numerous
systems
would reduce costs associated with active vibration isolation by allowing the use of
low
precision, lower cost transducers and components.
The Phase I research will assess the feasibility of a modular adaptive control system
by
evaluating the limitations of state-of-the-art active vibration isolation systems and
determining adaptive control algorithms that improve performance. Representative
examples
will be used to decide which algorithms are feasible for efficient online
implementation.
The most effective algorithms will be demonstrated on an in-house six-axis isolation
system.
The final product of the Phase I effort will be a prototype DSP-based adaptive control
system that has been evaluated experimentally.
Potential Commercial Applications:
A modular adaptive control system for vibration isolation is both a standalone product
and an
enabling technology for other applications. In addition to benefiting space missions
such as
remote sensing and laser communication, it will enhance existing systems for
semiconductor
manufacturing, precision machining, fiber alignment and placement, and biomedical
applications.
It will also be incorporated into CSA's vibration cancellation systems for cryocoolers.
Name and Address of Offeror:
CSA ENGINEERING, INC.
2850 WEST BAYSHORE ROAD
PALO ALTO, CA 94303-3843
Proposal Number:
Project Title:
PRECISION GMR PROXIMITY SENSORS
Technical Abstract:
This SBIR Phase I program proposal demonstrates the feasibility
of a high-precision GMR proximity sensor capable of sensing
nanometer positional fluctuations of ferromagnetic bodies. This
sensor makes use of state-of-the-art GMR materials and integrated
thin film permanent magnets to give enhanced performance to
linear and rotational controls, vibration detectors, positioning
controls, and proximity sensing systems. This program has four
primary objectives: modeling and design of a high-precision GMR
proximity sensor; building consistent GMR spin-valve material
exhibiting highly linear operating regions with sensitivities of
> 1.5%/Oe; developing a process for integrating thin film
permanent magnets with current integrated circuit and GMR
technology; and building and packaging the functional sensor
device. The six month program to research and develop this high-
precision sensor will encompass modeling, design. and layout;
material determination and preparation; processing and packaging;
functionality testing; and a final demonstration of the end
product's capability.
Potential Commercial Applications:
GMR sensors offer the controls industry improvements over
competing Hall effect and anisotropic magnetoresistive (AMR)
sensors through increased signal swing, improved sensitivity, and
greater variety of field range. They also offer potential
alternatives to industry standard laser-based optical sensor
systems by significantly reducing complexity, environmental
sensitivity, and cost.
Name and Address of Offeror:
Nonvolatile Electronics Inc.
11409 Valley View Rd.
Eden Prairie, MN 55344-3617
Proposal Number:
Project Title:
POWER SYSTEMS FOR LONG DURATION BALLOON MISSIONS
Technical Abstract:
Development is proposed of an innovative power system for long duration
balloon missions. This small lightweight compact power system utilizes solar
energy input and is provided with a thermal storage system to allow continuity
of output in the dark hours. The solar collector/concentrator is an inflated
stretched membrane parabolic dish focussed on a Helmholtz cavity absorber.
Thermal energy is transferred from the absorber by sodium heat pipe to the
lithium hydride storage reservoirs and the cylinder head/heater of the thermal
converter, a single cylinder Stirling engine driving an electric generator.
During the dark hours heat is drawn from the energy storage system to
maintain operation of the Stirling engine generator.
The solar collector is equipped with an elementary tracking system to
maintain the collector in the optimum altitude with regard to the Sun.
Helium is used as the working fluid in the engine with hydrogen as an
option for high performance versions operating at higher speeds and pressures.
Contemporary materials development allow the possibility of much higher
maximum cycle temperatures. This offers increased power density and conversion
efficiency with a decreased cooling requirement.
Potential Commercial Applications:
The proposed unit will provide a self contained solar power system capable
of continuous operation including the dark hours. It would find application
for some military applications and as a space power system. Civil use would
include recreational use and general use where electric power grid distribution
systems are not available with very high potential in developing countries.
Name and Address of Offeror:
Munroe Machinery Corp.
404 Shelfer St., P.O. Box 860
Quincy, FL 32353-0860
Proposal Number:
Project Title:
ATTITUDE CONTROL OF A TETHERED END MASS IN THE EARTH'S UPPER ATMOSPHERE
Technical Abstract:
AIRSEDS-S, Atmospheric/Ionospheric Research Small Expendable Deployer System (Shuttle Based), and TSS-2, Tethered Satellite System, are tethered systems that will provide a means for NASA to explore the Earth's upper atmosphere and conduct aerothermodynamic research in the altitude range between 250-105 km, altitudes which cannot currently be explored using balloons or aircraft. The proposed innovation is to develop a robust yet smaller and modular attitude control system for a tethered end mass for support during deployment, steady-state operations and retrieval. The design calls for three-axis control utilizing the existing gravity gradient, a NOMEX jacket along the lower two meters of the tether, and a single variable speed reaction wheel. A boom/wing system will be connected to the probe capsule to provide stiffness and control system desaturation in the yaw direction below an altitude of 180 km.
Potential Commercial Applications:
Direct applications of the NASA SBIR research include the AIRSEDS-S tethered end mass, the TSS-2 satellite and future proposed SMEX based tethered systems. It is also planned to spin off the developed technologies to several other areas including small satellite systems, automotive systems, manufacturing and marine navigation. The commercialization program for the SBIR research will be conducted in conjunction with the AIRSEDS-S mission commericalization program and the AIRSEDS K-12 program, our education program to support the K-12 market place. In addition, the results and experience from the SBIR research will be used towards growing The Michigan Technic Corporation's opportunities in the commercialization of tethers in space.
Name and Address of Offeror:
The Michigan Technic Corporation
17133 Inavale
Holland, Michigan 49424
Proposal Number:
Project Title:
IN SITU MARTIAN ROCKET AND "AIR BREATHING" JET ENGINES
Technical Abstract:
The burning of the Martian atmosphere with a new in situ fuel is an
innovative power source for rocket and jet engines on Mars. This new source
of power can also be used to drive turboshaft engines for power generation
and providing land vehicle locomotion. This concept is innovative and
unique because it uses the Martian atmosphere in its natural form in the
combustion process. Because of this, it is possible to make Martian
"air breathing" engines for power and transportation. This innovation is
relevant to the subtopic since it utilizes extraterrestrial resources on
Mars to reduce the amount of mass required to be sent from earth to Mars. It
is significant, because new engine concepts become possible that are not
feasible with current Martian in situ propellant concepts.
Phase I will identify the best method of mixing the fuel with carbon
dioxide through a series of combustion tests. The Phase I test results and
design analysis results will also be used as the foundation for Phase II tests
of a rocket engine and the burner section of a Martian jet engine.
Potential Commercial Applications:
Our commercialization of this technology will be used to develop a hybrid
rocket engine suitable for use by rocket amateurs and educational institutions
in the United States. This new rocket engine technology will fill the niche
of providing a safe, low cost rocket for this market. The fulfillment of this
goal will enable the creation of thousands of high school rocket clubs for
training future aerospace engineers and to make the general public more aware
of the excitement and benefits of rocketry to the United States.
The commercialization to the government sector will include NASA, NASDA and
potentially ESA to fulfill plans for the establishment of a Martian base. The
application of the technology will be in Martian jet engines, rocket engines
and turboshaft engines for powering electrical generators and land vehicles.
Name and Address of Offeror:
Wickman Spacecraft & Propulsion Company
4010A South Poplar, Suite 23
Casper, WY 82601
Proposal Number:
Project Title:
HIGH STRENGTH-TO-WEIGHT TAPERED HOYTETHER FOR LEO TO GEO PAYLOAD TRANSPORT
Technical Abstract:
We propose the design, development, fabrication, and test of a high strength-to-
weight tapered Hoytether to be used in a rotating high delta-V tether transfer
terminal for transport of payloads from LEO to GEO and beyond. The proposed Tapered
Hoytether would utilize the unique features of the interconnected multiline Hoytether
presently under development by Tethers Unlimited. The generic Hoytether is a tubular
tether structure of 6 or more primary lines interconnected at intervals with
smaller secondary lines. When a segment of a primary line is cut, the four
secondary lines bridging the cut take up the load, pass the load around the cut
segment, and place the load back on the uncut portions of the primary line. By
optimizing the Hoytether design to concentrate more of the tether material in the
primary lines, and adjusting the number and diameter of the lines from base to tip,
it is possible to make a tapered Hoytether that can safely operate at stress levels
of 60% of the ultimate load capacity of the tether material, while still having a
probability of survival from meteoroid and orbital debris impactors of 99% at 70
years.
Potential Commercial Applications:
A rotating tether transfer terminal using a Tapered Hoytether can raise the altitude
of a small satellite from a very low orbit to a mid-altitude orbit suitable for the
proposed new type of commercial communication satellite networks, such as IRIDIUM,
ODYSSEY, and INMARSAT-P, that involve mid-altitude constellations of a large number
of small satellites. Tethers Unlimited has started confidential negotiations with a
company that intends to serve that market. They will develop a low-cost proprietary
design launcher that can reach the upper portions of the atmosphere. The tether
transfer terminal would serve the role of an orbital transfer vehicle that would
take spacecraft payloads from the launch vehicles when they reach the top of their
trajectory, and lift the spacecraft into their operational orbits.
There potentially exists a major non-space commercial market for high strength-to-
weight Hoytethers. If a high strength-to-weight Tapered Hoytether is developed that
can operate safely at stress levels very close to its ultimate load capability, then
a non-tapered, collapsed (no attempt to maintain primary line separation) version of
such a tether may outperform a braided or twisted cable in a suspension bridge, ship
hawser, drag line, or construction rig.
Name and Address of Offeror:
Tethers Unlimited
8011 16th Avenue NE
Seattle, WA 98115-4361
Proposal Number:
Project Title:
CONTROL MODELING, ANALYSIS, DESIGN, SIMULTION AND IMPLEMENTATION TOOL
Technical Abstract:
Control engineers use mathematical modeling, systems analysis, design algorithms,
simulation. and real-time hardware and software to complete a control system design.
A wide range of commercially available tools address various subsets of this design
process but none fully integrate all functions so that the necessary data transfers
are transparent to the designer. Our innovation is a fully integrated control system
design tool where the input data are the mathematical model of the system, an
analysis method, a design algorithm, the design requirements, and a performance
metric. Designers will manipulate design parameters that are determined by the
choice of the design algorithm while watching how the performance changes, much like
how one uses a standard spreadsheet program. Transfers of controller gains, and
system time and frequency responses will happen as the design parameters are
changed. This level of integration will give faster feedback to the designers of the
effectiveness of their design parameter changes, increase the number of design
iterations possible in a given time, and decrease the risk of error from repetitive
data transfer operations.
Potential Commercial Applications:
This control system modeling, analysis, design, simulation and implementation
capability will pro-vide a lab or shop floor instrument for system dynamical testing,
empirical modeling, control system analysis, design and simulation, and real-time
digital control implementation. We believe that two barriers to placing powerful
computer-aided control engineering (CACE) modeling, analysis, design, and
implementation tools on the lab or shop floor for use by non specialists are the
lack of tools addressing the needs of non specialists and the lack of tools that can
handle correctly the non-idealities present in all real world systems. Such a tool
will be useful in robotics, motion control, and process control, as well aerospace
vehicle control.
Name and Address of Offeror:
Seagull Technology, Inc.
21771 Stevens Creek Boulevard
Cupertino, CA 95014-1175
Proposal Number:
Project Title:
AN OBJECT-ORIENTED DESIGN ANALYSIS SYSTEM FOR SPACECRAFT & SPACE TECHNOLOGY
Technical Abstract:
Cost Management Systems proposes to develop a methodology and working prototype for an
analysis system that will allow NASA designers and technologists to analyze and evaluate
space systems designs and technology programs. This system will be based on models and
analogies as the primary design mechanisms.
The proposed design analysis system will incorporate open-systems technology into a design
environment that support multiple, geographically dispersed team members in an intuitive
way. These team members will be able to communicate and share concepts, designs, analyses
and other information seamlessly across LANs, WANs and the Internet. The information
system that provides this design environment will be based on distributed object-oriented
technology, allowing the scientists to control both phenomenological and methodological
constructs in a straight-forward manner.
The developed methodology will employ models, including engineering relationships,
heuristics and simulations, coupled with analogies from existing hardware and technologies to
assess the performance, cost, schedule and risk of spacecraft and subsystem designs. These
methods will function both at the conceptual level, for early analysis of general missions, and
at the level of specific designs. Transitions from the conceptual to the design level will be
facilitated by the use of a hierarchical information structure.
Potential Commercial Applications:
The proposed methodology and information system will be useful for any integrated group of
designers and planners working collaboratively on a complex, engineering system. The
current trend in the DoD and aerospace industry towards "integrated product teams" requires a
system like the one proposed to operate effectively. In addition, great interest has been shown
by commercial organizations, including Fortune 500 companies in the computer, auto, power
and consumer electronics industries in integrated design tools that allow shortened design
cycles and more complete life-cycle designs. Other government organizations, including the
FAA and DOT have expressed interest in information technology systems for product design
and analysis.
Name and Address of Offeror:
Cost Management Systems
301 Maple Avenue West, Suite 300
Vienna, VA 22180
Proposal Number:
Project Title:
SOLAR ENERGETIC PROTONS (SEPS) AS FORECASTERS OF ENVIRONMENTAL DISTURBANCES
Technical Abstract:
In response to NASA SBIR topic 9.07 Space Environmental
Effects, calling for "innovative concepts that predict the
environment experienced by spacecraft ..." Carmel Research
Center (CRC) proposes to construct an optimum prediction
algorithm for interplanetary shocks that cause geomagnetic
storms and produce enhanced radiation belt fluxes, thereby
endangering space-vulnerable technologies. The CRC algorithm,
will be more accurate than current solar-based
predictions and will extend the forecast horizon to about one
day from the less than 1 hour now in use or achievable with
data from a spacecraft located at the upstream Lagrangian
point. The effort proposed is that of using currently avail-
able data to evaluate the feasibility of an optimum
prediction algorithm for predicting the environment experienced
by spacecraft. The objective of the CRC project is,
to use data to predict onset
times and the intensity of shock-induced disturbances. This
innovation will improve quantitative predictive capabilities,
enabling NASA and other operators of space-vulnerable
technologies, to take actions to mitigate disruptions resulting
from these disturbances.
Potential Commercial Applications:
Our accurate and long-lead forecasts (of one day or more
compared with current ones of less than 1 hour) have many
potential customers and applications, including operators of
NASA satellites, the International Space Station and shuttles,
NOAA's Space Environment Services Center; operators of
commercial and communication (e.g., AT&T) satellites; and the
military since these technologies can be seriously damaged by
environmental disturbances and satellite operators can take
actions if given early and accurate warning. The CRC forecasts
can be sold to these operators or licensed to current weather
services, both government and commercial.
Name and Address of Offeror:
Carmel Research Center
Post Office Box 1732
Santa Monica, CA 90406
Proposal Number:
Project Title:
ADVANCED TECHNIQUE FOR ANALYSIS OF SPACECRAFT PROTECTIVE SHIELDS
Technical Abstract:
To better predict the environment experienced by spacecraft inside add-
on protective shields, NASA has established a requirement for improved sim-
ulation of hypervelocity impact of meteoroid and/or orbital debris upon
(and through) the shields. Previously-reported simulation methods are cum-
bersome, slow, and costly. By contrast, our method, adapted from the
Lagrange node erosion algorithm developed for deep penetration, should be
fast and efficient. The technique can deal with irregularly-shaped or
porous meteoroids and orbital debris impacting shields incorporating thin
layers and non-isotropic composite media, oriented at arbitrary angles of
incidence.
The objective of the project is to show the feasibility of the tech-
nique by simulating tests of hypervelocity impact in two and three dimen-
sions and to study the impact on protective shields of projectiles of vari-
ous materials, shapes, velocities, and trajectories. The project consists
of two tasks in which we will verify and apply the technique, and one in
which we will prepare a Final Report.
In the project we expect to show that our technique is more efficient
than prior methods by approximately two orders of magnitude. Because of its
efficiency and versatility, it will be of great practical value in screen-
ing and designing protective shields for NASA spacecraft.
Potential Commercial Applications:
STI can market its ability to apply the technique developed in Phase I
and Phase II of this project, but a more significant impact will result
from the commercialization of this type of technology. As the methodologies
of this project are proven, existing and future users of the programs Auto-
dyn 2D and Autodyn 3D will benefit. We foresee applications not only in the
shielding of spacecraft but also in other commercial, civilian and govern-
ment applications such as lightweight armor concepts and advanced manufac-
turing methods.
Name and Address of Offeror:
Shock Transients, Incorporated, PO Box 5357, Hopkins, MN 55343
Proposal Number:
Project Title:
RADIATION HARDENING MICROELECTRONICS BY RAD-COAT CONFORMAL COATING
Technical Abstract:
This project is to develop an innovative material that can be applied to
Microelectronic components to provide radiation shielding for space.
The material combines a high-Z power in a scientifically optimized
form with an adhesive component that is a viscous fluid during application.
This form allows simple by precise and localized shielding to a wide
variety of microelectronics. After curing or solidification, the material
forms a rigid, permanent adherent radiation barrier at minimal cost and
weight penalty, and with no degradation to operating characterstics of
the microcircuit.
The Phase I work will identify the corect particle size ratios, surface
treatments, and loadings for maximum density and performance requirements
and select the optimum adhesive chemistry, rheology, and application
techniques.
Phase II will test and screen shielded microcircuits costed with the most
promising materials developed in Phase I.
This innovative research will determine the feasibility of space radiation
hardening commercial microelectronics by application of a dense (high-A)
conformal coatingRad-Coat TM. When combined with other technologies to
eliminate Single Event Latch-up (SEL), the cost of space hardened microcircuits
can be dramatically reduced. If successful, this technology would vastly
expand the number of microcircuits available to meet natural space radiation
environments for military, NASA, and commercial space programs.
Potential Commercial Applications:
This product will provide low cost, efficient shielding to sensitive
microelectronic components which are currently no available in radiation
hardened forms for both commercial and governmental space flight equipment
manufacturers. This will greatly broaden the availability of components
and circuitry which would then be suitable for deep space and orbital
programs.
Name and Address of Offeror:
Space Electronics, Inc.
4031 Sorrento Valley Boulevard
San Diego, CA 92121
Proposal Number:
Project Title:
HIGHLY SURVIVABLE MULTI-FIBER OPTIC INTERCONNECTION NETWORKS
Technical Abstract:
This Small Business Innovation Research Phase I project will investigate architectures and control schemes for the next generation multi-fiber optic interconnection networks. The primary objective is to achieve a high level of network survivability which is critical to NASA's future highly automatic space missions. Our innovative approach is to utilize off-the-shelf electronic components that implement state-of-the-art networking standards and to integrate them with advanced technology of multi-chip module (MCM) multi-fiber transceivers. MCM is a feasible technology for the production of small and lightweight modules needed for spaceborne networks. The capability to interface with multiple optical fibers at low cost provides an opportunity to construct an interconnection network that has enhanced system capacity and survivability. Our proposed innovation is extremely important for new advanced but exceedingly small satellites, by today's standards, that are destined to overtake virtually every on-orbit function during the next two decades.
Potential Commercial Applications:
A wide range of applications requiring reliable and high-speed interconnections exist for our highly survivable multi-fiber optic interconnection networks, such as workstation clustering, distributed computing, and spacecraft data networks.
Name and Address of Offeror:
Optivision, Inc.
4009 Miranda Ave., Suite 250
Palo Alto, CA 94304
Proposal Number:
Project Title:
ADAPTIVE COMPRESSION NETWORK
Technical Abstract:
An adaptive optical interconnect network is proposed for data and image
compression. The network features counterpropagating light
through a single lens. The Fourier optical system uses a
deformable grating modulator, CCD detector, and an analog CCD
processing section in a monolithic chip as the interface
device. The compression of data/images uses a new alogrithm
that is a generalization of the wavelet transform. A dual
space representation of the data is formed and is output
through an electronic interface. The module is a 3D integrated
optical/analog electronic hybrid module that is lowpower,
lightweight, and small.
Potential Commercial Applications:
signal/ data compression for
TV transmission, pattern recognition for medical imaging and
analysis, and real-time industrial inspection.
Name and Address of Offeror:
OPTS,Inc. 8302 D Whitesburg Drive
Huntsville,AL 35802
Proposal Number:
Project Title:
RECONFIGURABLE OPTICAL INTERCONNECTS
Technical Abstract:
Because of the need by both NASA and the domestic sector
to process larger volumes of data at greater speeds, it
is becoming increasingly important to use optical methods
to transfer data in new all-optical or hybrid opto-
electronic computer architectures. New interconnects to
transfer data are needed to minimize size, cost, and
complexity and to increase redundancy of these computer
architectures. This program addresses this need through
development of new reconfigurable interconnects based on
polymeric waveguide structures in which the index of
refraction of the waveguide is dynamically and
reconfigurably controlled with light.
The goal of this Phase I program is to demonstrate the
feasibility of using light to reversibly impress
holographic gratings in an optical waveguide composed of
a novel polymer. These waveguides will exhibit
directional characteristics, fanout capability, and
switching characteristics that can be dynamically
controlled with light.
The Phase I program comprises preparing waveguides from
these novel polymers and then determining how waveguided
light can be controlled with an external light source.
The waveguides will be characterized by determining the
reconfiguration time and the effects on diffraction
efficiency of key variables such as hologram interaction
length, wavelength, writing exposure, and waveguide
composition.
Potential Commercial Applications:
The ability to dynamically control key optical
characteristics of optical waveguides will lead to dense
computing capability and flexibility not currently
available. These devices could be used as hybrid
optically and electronically controlled optical
interconnects and switches for a variety of demanding
optical-processing and memory applications, such as
virtual reality and supercomputing. These devices could be
used as reconfigurable interconnects for two-dimensional
clock distribution, dynamic holographic waveguide
couplers, multiple reconfigurable optical taps, and all-
optical switches. The subject materials are also highly
optically nonlinear and could be configured as electro-
optic waveguides.
Name and Address of Offeror:
Bend Research, Inc.
64550 Research Road
Bend, OR 97701-8599
Proposal Number:
Project Title:
IMPROVED THERMAL EFFICIENCY OF MICROWAVE AND MULTICHIP MODULES
Technical Abstract:
The marriage of industrial CVD diamond film wafer, the low temperature co-fired ceramic (LTCC) and the MMIC technologies will improve the thermal efficiencies of transmit/receive modules, high speed integrated circuits and power supplies and will allow greater packaging efficiency, without increasing in size, weight and power consumption of the module; making them more attractive in space, airborne and commercial communications markets. Industrial CVD diamond will be used as substrates with thin film technology in conjunction with MMIC technologies and three dimensional packaging using diamond heat sinks will lead to excellent reliability.
Thermal issues of high dissipation devices, such as microwave devices, have always been critical to system designers. This proposal addresses the design of packages that will be useful for high frequency applications. In addition derivatives of the packaging will be addressed towards the low frequency end where fast microprocessors can use the product without sacrificing any performance. Large volume applications exist in Phase Array Radar, Personal communications and Computer products. In Commercial applications, such as cellular telephones, Efficient thermal packages prolong the life of the MMIC amplifier. This package will have a universal applications market.
Potential Commercial Applications:
_
The development of the package, with the goal of low cost and high performance, will find high volume markets spanning from 50 Mhz to well over 20 Ghz .The markets addressed will consist of personal communications, computer chip and microwave T/R module.
Name and Address of Offeror:
Mr. Sarjit Singh Bharj
3 Nami Lane
Unit C-10
Mercerville, NJ 08619
Proposal Number:
Project Title:
HIGH CAPACITY FLIGHT/DATA PROCESSOR FOR SPACECRAFT HIGH SPEED NETWORKS
Technical Abstract:
The SEAKR innovation is to advance the state of the art in spacecraft data
management by developing a high data rate, high storage capacity data system,
similar to a solid state recorder, but with substantially greater capability
and multi-tasking flight processor type operation. This "Flight/Data Processor"
will handle data rates of multiple Gbits/sec, be capable of storing Terabits of
data, support data compression, be fault tolerant, use a unique Error Detection
and Correction System so as to provide memory array Bit Error Rates better than
1E-15, provide a radiation hardened 32 bit microprocessor with embedded OS
supporting multitasking operation, have storage densities greater than 11
Gbits/kg, and support networking to other instruments. Most spacecraft today
have a flight processor for performing spacecraft functions and a separate
recorder for storing payload data. With the industry switch to solid state
recorders which employ embedded processors, it becomes a natural evolution for
the two to be combined into one, i.e. a Flight/Data Processor, thereby
eliminating a separate unit. This will result in reduced size, weight, cost,
and complexity, and at the same time provide added capability.
Potential Commercial Applications:
Today's technology is constantly demanding more memory capacity. New software
needs additional memory, more advanced sensors need more memory, data bases are
growing and need more memory. Spacecraft in particular are requiring more data
storage and higher data rates. Commercial remote sensing satellites require
large, dense memories with high data rates. The Lockheed CRSS, the Earthwatch
satellite, the OSC Orbview satellite, to name a few. Interactive T.V.,
Engineering Work Stations, flight simulators are a few non-space applications
that need high capacity, quick access memory.
Name and Address of Offeror:
SEAKR Engineering, Inc.
4030 Spencer St. Unit 108
Torrance, CA 90503
Proposal Number:
Project Title:
PLASMA-SPRAYED THIN-FILM SELECTIVE EMITTER FOR THERMOPHOTOVOLTAIC POWER CONVERSION
Technical Abstract:
Our innovation is a thin film, selective emitter for use in thermophotovoltaic (TPV) applications such as solar TPV (STPV). TPV systems couple photovoltaic (PV) cells, which absorb radiation at specific wavelengths to produce electricity, with a high temperature source that emits thermal radiation. A major impediment to achieving high conversion efficiency in these systems has been to create a low cost, highly durable emitter which is selectively tuned to match the narrow operating band of a PV cell. Most materials emit a broad spectrum of radiation, and only a portion of that is usable by the PV cell. Rare earth metal oxides have the useful characteristic of emitting thermal radiation in a narrow band, but a suitable thin film emitter of pure oxide has not been developed yet. Our innovative fabrication method is to produce rare earth oxide, selective emitter surfaces using plasma deposition. The technique offers the significant advantages of (1) mass production of films at the required thicknesses (50 to 150 mm) over large surface areas, and (2) allowing us to easily adjust the wavelength of the emitter surface to a particular thermal source temperature for maximum efficiency and power density. In Phase I of the project, we will target a concentrated STPV system under development by our commercial partner, McDonnell Douglas Aerospace. We expect to improve the demonstrated conversion efficiency from less than 15% to over 30%. Demonstrated conversion efficiency of 30% will surpass the most efficient solar to electric conversion system a concentrated Stirling dish system. The STPV system will also be more reliable, lighter, cheaper to produce and maintain, and would have no moving parts.
Potential Commercial Applications:
The proposed program addresses the vital need for improvements in energy conversion efficiencies and will advance the state of the art in selective emitter technology for a variety of TPV systems. The result will be a process to mass produce low cost, highly durable, highly efficient selective emitters for a range of TPV applications including mobile power generation, deep space power systems, hybrid EVs, cogeneration of heat and electricity, self powered furnaces, and concentrated solar TPV (STPV) systems. We will demonstrate the emitter in an STPV application which by itself, if proven viable, has an estimated annual market of $100 million per year over the next five years.
Name and Address of Offeror:
Creare Incorporated
Etna Road, P.O. Box 71
Hanover, NH 03755
Proposal Number:
Project Title:
HIGH ENERGY-DENSITY LITHIUM-ION BATTERIES WITH THIN FILM SOLID ELECTROLYTES
Technical Abstract:
American Research Corporation of Virginia proposes the development of a
rechargeable solid electrolyte lithium-ion battery. The cell will use a lithium/graphite LiC6
intercalation anode, a LiCoO2 cathode, and a magnetron-sputtered oxide thin film
electrolyte. The battery addresses the need of Subtopic 10.02 for energy-storage systems
having high energy-density and cycle life. The project objectives include preparation of
thin adherent oxide films for use as electrolytes, assembly of prototype cells using
graphite/lithium anodes and LiCoO2 cathodes, chemical and electrochemical
characterization, and extensive measurement of the cell charge/discharge characteristics.
The proposed effort includes the expertise of ARCOVA personnel with advanced degrees
and extensive experience in the field, a nationally known consultant in the field of solid
electrolytes, and technical support to achieve the project objectives. The result anticipated
from this effort is the demonstration of high energy-density and cycle life of a safe, rugged
solid state lithium-ion battery. Expected NASA applications will initially occur for use as a
rechargeable power supply for electronic equipment in space, where the benefits are
derived from high power-density, cycle life, safety, and thermal and mechanical resilience.
Potential Commercial Applications:
The proposed solid state lithium-ion battery will replace existing secondary battery systems as a
high energy-density rechargeable power source in commercial applications in the areas of portable
communications, remote sensors, computers, consumer electronics, and transportation equipment.
Name and Address of Offeror:
American Research Corporation of Virginia
P.O. Box 3406
Radford, VA 24143-3406
Proposal Number:
Project Title:
HYDROTHERMALLY PREPARED LITHIUM METAL OXIDE CATHODE MATERIAL
Technical Abstract:
We propose the preparation of lithium metal oxides from aqueous solutions at elevated temperatures
and pressures, with the objective of highly crystalline products exhibiting near-theoretical
electrochemical capacities. Conventional manufacture of LiCoO2, LiNiO2, LiMn2O4, and related
species involves high temperature solid-state reactions which inevitably result in inhomogenous
products containing unreacted starting materials. Such products are susceptible to low capacity and
rapid performance fade. It is our belief that the proposed research will culminate in ordered,
stoichiometric LiMOx cathode materials for lithium rechargeable batteries with energy densities up to
55% greater than contemporary Li-ion technology and 3-5 times that of commercial nickel-cadmium
and nickel-hydrogen systems. The envisioned batteries will power hand-held tools, instruments, and
communication devices, and supply energy to larger systems,including life-support and robotic
hardware.
Potential Commercial Applications:
The specific market addressed by this research involves compact, light weight power sources that will
successfully compete with existing NiCd and NiMH technolgies. Achievement of our goals will
improve the quality of portable power supplies for the private and miltary sectors. Such consumer
devices as portable telephones, lap-top computers, video equipment, and remote power packs for a
variety of hand-held equipment are potential products where applications will be found. Additionally,
lithium metal oxide technology is a prime candidate for electric vehicles' power source.
Name and Address of Offeror:
Covalent Associates, Inc., 10 State Street, Woburn, MA 01801-6820
Proposal Number:
Project Title:
Technical Abstract:
For space systems, the most important criteria for energy storage optimazation
are high energy density and cycle life. FARE proposes the innovative design
of a flywheel energy storage system, which we call the Open Core Rotator, which
will achieve energy densities in excess of 225 Wh/kg and which will have
infinite cyclical life. Additionally, the Open Core Rotator will have unlimited
shelf-life, extreme long term reliability, and easy measurement of the state of
the charge of the energy storage system.
The Open Core Rotator is a unique geometry which eliminates the shaft
connection by making the rotor a hollow graphite/epoxy cylinder. On the inside
of the rotor a stationary support structure contains magnetic bearings, a
single motor/generator armature, and mechanical bearings. Under normal
operation the rotor is magnetically suspended and has no mechanical contact
with the stationary support structure.
Potential Commercial Applications:
There are many , some of these applications
include: electric power load leveling, uninterruptable power supplies, energy
storage for electric vehicles, attitude control of spacecrafts, noise
reduction in underwater vehicles, magnetic bearings in machinery, and
vibration isolation.
Name and Address of Offeror:
FARE, Inc
4321 Hartwick Rd., Suite 116
College Park, MD 20740
Proposal Number:
Project Title:
CHEMICALLY MODIFIED ELECTRODES FOR IMPROVED CAPACITY AND LIFE IN RECHARGEABLE LITHIUM BATTERIES
Technical Abstract:
Oxides such as LiCoO2 have been used as the cathode in recently
commercialized rechargeable lithium batteries. However, these highly oxidizing
materials attack and decompose liquid electrolytes when fully charged, causing
severely shortened cell life and safety hazards. Current designs avoid this
problem using voltage limitation, which reduces the achievable energy density by
a factor of two. Another solution would be to use an oxidation-resistant polymer
electrolyte; however, polymer electrolytes have low conductivities, which limits
the discharge rate unacceptably.
State-of-the-art oxide cathode materials for rechargeable lithium batteries
will be chemically modified to improve their energy density and cycle life. The
innovation will combine the oxidation resistance of polymer electrolytes with the
high conductivity of liquid electrolytes, by chemically attaching an ultrathin
layer of polymer electrolyte to the oxide surface by silanization. This will
protect the electrolyte from degradation while adding minimally to cell
impedance, and enable a two-fold improvement in energy density.
New modified electrodes will be tested in lithium cells and compared to the
performance of conventional electrodes. The program will demonstrate that
chemically modified electrodes can be incorporated in lithium batteries which are
safe, have long cycle and shelf life, and energy density > 150 Whr/kg.
Potential Commercial Applications:
Reliable, high energy, high power rechargeable batteries would find a large
market in portable consumer products such as telephones, televisions, video
cameras, computers and hand-held tools.
Name and Address of Offeror:
TPL, Inc.
3768 Hawkins Street, NE
Albuquerque, NM 87109-4511
Proposal Number:
Project Title:
AN ADVANCED PROTON EXCHANGE MEMBRANE FUEL CELL
Technical Abstract:
This Small Business Innovative Research Phase I project aims to reduce the weight
and volume of proton-exchange membrane fuel cell (PEMFC) stacks, thus increasing
their gravimetric and volumetric power densities, important concepts for NASA
applications, through the development of a unique water transport plate which
simultaneously provides water to the PEM to maintain hydration, as well as stack
cooling. Research objectives include evaluation of plate fabrication methods,
evaluation of plate physical properties and demonstration of the plates in an
operating PEMFC. When fully developed, the plates should reduce the weight and
volume of state-of-the-art PEMFC stacks by approximately 30% and 25%,
respectively. A reduction in stack cost is also projected.
Potential Commercial Applications:
PEMFC-powered vehicles have the potential for a very large market in California,
the New England states and other states in the Northeast that have mandated the
introduction of zero-emission vehicles by the end of the decade. Volume, weight
and cost savings are essential for commercial development of PEMFC powered
vehicles. Another potential commercial application is dispersed power generators.
Military applications include standard vehicles, unmanned underwater and air
vehicles, and person portable back-pack power supplies.
Name and Address of Offeror:
GINER, INC.
14 Spring Street
Waltham, MA 02154-4497
Proposal Number:
Project Title:
NEXT-GENERATION POWER ELECTRONICS MODULE FOR USE IN PMAD SYSTEMS
Technical Abstract:
SatCon Technology Corporation proposes to develop the next-
generation power electronics module for use in Power Management
and Distibution (PMAD) systems. Building on power hybrid
technology advances achieved by SatCon during its direct
participation in the Patriot Hybrid Race Car Program, SatCon
proposes to reduce package size by an order of magnitude by fully
integrating the power and control electronics into a single
package. This objective will be accomplished by placing power
semiconductors (IGBT, MOSFET and/or Diode), gate drive, low power
electronics, and a fully programmable micro controller directly
onto a single microelectronics package. SatCon's earlier efforts
on the Patriot Hybrid Race Car Program resulted in a packaging
density of 20 kilowatts per pound and 440 watts per cubic inch.
In contrast, prior art designs had packaging density of 100 watts
per cubic inch. The proposed approach for Phase I further
simplifies power electronics design and results in a building
block amenable to a wide variety of power levels and commercial
applications.
_
Potential Commercial Applications:
Anticipated benefits include significant reduction in power
electronics and control package size and weight giving an
increase in packaging density; and a lower total cost for
manufacturing power electronics. This technology will improve
overall system reliability by being able to monitor its own
health as well as be able to respond to system level needs by
incorporating "smarts" into the unit. Commercial applications
include DC/DC converters and motor controllers, where the current
trend is toward smaller packages, higher performance, lower
weight, higher reliability, simpler interconnections and lower
cost.
_
Name and Address of Offeror:
SATCON TECHNOLOGY CORPORATION
161 First Street
Cambridge, MA 02142-1221
Proposal Number:
Project Title:
SILICON CARBIDE INSULATED GATE BIPOLAR TRANSISTOR
Technical Abstract:
Silicon carbide has been projected to have tremendous potential for high voltage
solid-state power devices with very high voltage and current ratings because of its electrical
and physical properties. The rapid development of the technology for producing high
quality single crystal SiC wafers and thin films presents the opportunity to fabricate solid-
state devices with power-temperature capability far greater than devices currently available.
This capability is ideally suited to the applications of power conditioning in new more-
electric or all-electric military and commercial vehicles. These applications require switches
and amplifiers capable of large currents with relatively low voltage drops. One of the most
pervasive power devices in silicon is the Insulated Gate Bipolar Transistor (IGBT).
However, these devices are limited in their operating temperature and their achievable
power ratings compared to that possible with SiC. Because of the nearly ideal combination
of characteristics of these devices, we propose to demonstrate the first 4H-SiC Insulated
Gate Bipolar Transistor in this Phase I effort. Both n-channel and p-channel SiC IGBT
devices will be investigated. The targeted current and voltage rating for the Phase I IGBT
will be a >200 Volt, 200 mA device, that can operate at 350 C.
Potential Commercial Applications:
High power silicon carbide devices which operate at high temperatures are required
for a variety of power conditioning applications on space-based power systems, more-
electric airplanes, military electric vehicles, and turbine engine actuators. These
applications require switches and amplifiers capable of blocking large voltages and
conducting large currents, while operating at elevated temperatures. These devices would
also have a large commercial market in the areas of power switching and conditioning,
particularly for the motor controllers of electric vehicles.
Name and Address of Offeror:
Cree Research, Inc.
2810 Meridian Parkway, Suite 176
Durham, NC 27713
Proposal Number:
Project Title:
LIGHTWEIGHT, DIMENSIONALLY STABLE PRINTED WIRING BOARDS
Technical Abstract:
This project will develop a constraining core product that
can be used for design and production of multilayered printed
wiring boards (PWB). The product to be developed will be one
fifth the weight of a state of the art constraining core
(Copper-Invar-Copper); it will have electrical
characteristics that enable power or ground plane operation
for high speed digital electronics; it will have a thermal
coefficient of expansion (TCE) that is matched to surface
mount technology (SMT) integrated circuit components. The
product is an advanced carbon-carbon composite that is
partially metallized using either copper or aluminum. This
product is a thin layer (approx. .006 - .012 inch) of
material that is laminated into a printed wiring board at two
locations. State of the art Copper-Invar-Copper (CIC) boards
use one layer as a power plane and the other layer as a
ground plane. Carbon-Carbon composites as fabricated do not
have adequate electrical conductivity for power or ground
plane, however, minor metallization will enable this feature.
The TCE of CIC constrained boards is 6.7 ppm/oC which exceeds
the TCE of advanced SMT components, i.e. leadless chip
carriers or ball grid array components. This product will
achieve a TCE of 4 to 5 ppm/oC and it will have approx. 20-
30% higher thermal conductivity compared to a CIC board.
Potential Commercial Applications:
This product will reduce the weight of SOA CIC boards by
approx. 50% and it will enable the use of leadless chip
carriers (LLCs) components. LLCs require 40% less surface
area and hence the size of the boards and/or the total board
count in an avionics package can be reduced by 40%. LCCs and
BGAs are rapidly becoming the industry standard for
commercial electronics. This project will produce PWBs that
can be used for any electronics applications.
Name and Address of Offeror:
Applied Material Technologies, Inc.
3611 S. Harbor Blvd., Suite 225
Santa Ana, CA 92704
Proposal Number:
Project Title:
A NEW METHOD FOR ROCKET NOZZLE MATERIALS EVALUATION
Technical Abstract:
NASA and their contractors are currently limited in their
ability to fabricate nozzle materials and design nozzles which
are free of thermally induced material failures and excessive
nozzle recession. Major improvements in nozzle designs will be
difficult without cost effective nozzle material evaluation
methods to verify acceptable material performance before building
nozzles and firing rocket motors. Physical Sciences proposes a
nozzle thermal environment simulation using high power laser
radiation to screen candidate nozzle materials and quantify their
response to the high heating rate environment. The successful
development of this analog material evaluation testing method
will provide a major improvement in NASA's capabilities for
evaluating nozzle material performance at much lower cost than
firing rocket motors.
Potential Commercial Applications:
Following the successful demonstration and proof that the
laser heating simulation is a valuable test for evaluating nozzle
material behavior, PSI will develop a material screening and
material performance characterization testing service. We will
offer this custom designed materials testing service to NASA and
DoD contractors as a economical method of evaluating materials
behavior and nozzle designs in support of their booster design
and development programs.
Name and Address of Offeror:
Physical Sciences Inc.
20 New England Business Center
Andover, MA 01810-1077
Proposal Number:
Project Title:
HIGH-ENERGY DENSITY CRYOGENIC MONOPROPELLANT
Technical Abstract:
ORBITEC proposes to investigate a new and innnovative appproach to the problem of propellant
storage, handling, and higher performance for launch vegicle applications. The particular objective
of this project is to develop a means of using the temperature of one cryogen to serve as a means
to allow the safe storage and handling of the other. The specific objective is to determine the
conditions under which one frozen cryogen can be safely mixed with another to farm a stable
slurry that contains both fuel and oxidizer. It appears that with proper handling and control, such a
mixture could be safely produced and maintained. ORBITEC has produced an experiment plan to
test the feasibility of a high-energy density cryogenic monopropellant by investigating the issues
of solidification, solid properties, slurry formation, and slurry stability among others. The Phase I
work will result in a familiartiy with slurry formation and characteristics leading to a Phase II work
effort investigating combustion behavior and rocket motor design applications.
Potential Commercial Applications:
The benefits of this apprach will be to: (1) provide a higher performance, lighter weight, launch
vehicle propulsion system; (2) the ability to extend the on-orbit storage time; and (3) to increase
the loading desity of this propellant combination. Commercial applications include: enabling of
single-stage-to-orbit vehicle; use in satellite power systems, OTV's, space station power systems,
future lunar/Mars missions; and other planetary missions.
Name and Address of Offeror:
Orbital Technologies Corporation(ORBITEC) After 1 December 1995:
402 Gammon Place 1212 Fourier Drive
Madison, WI 53719 Madison, WI 53717
Proposal Number:
Project Title:
REGENERATIVELY COOLED C/SIC ROCKET COMBUSTORS
Technical Abstract:
Refractory Composites, Inc. proposes to develop a regeneratively cooled C/SiC combustor
subcomponent as a cooled ceramic composite technology demonstration article suitable for
initial concept evaluation. The opportunity to operate a regeneratively cooled combustor wall
at a wall temperature in excess of 2500 F. has great potential to radically reduce main stage
engine weight by a factor on the order of 50%.
In Phase I, RCI will demonstrate a planar section with axially oriented coolant channels.
Fabrication technology, coolant flow and heat transfer behavior will be characterized in
Phase I. Phase II will address further regenerative cooling development and larger scale
components for main stage engines.
Potential Commercial Applications:
The ultimate objective for this technology is the manufacture of regeneratively cooled rocket
engine components for both expendable and reusable launch vehicles in the early 21st
Century. Other potential applications of this cooling technology are possible in regeneratively
cooled combustors for hydrogen fueled high speed transport air-breathing engines.
Name and Address of Offeror:
Refractory Composites, Inc.
107 N. Langley Rd.
Glen Burnie, MD 21060
Proposal Number:
Project Title:
LOW-COST DESIGN AND ANALYSIS METHOD FOR HYDROSTATIC BEARINGS
Technical Abstract:
This project will lower the design and analysis cost of hydro-
static bearings through the development and verification of high
Reynolds number modeling tools. IHPRPT objectives require smaller,
lighter, and higher speed turbopumps. The rocket industry has
turned to hydrostatic bearings to achieve these objectives.
However, the high Reynolds number associated with these bearings,
along with 3-D effects such as tangential injection, make past
design assumptions obsolete.
Industry is primarily using 2-D, bulk-flow design tools to predict
the performance of hydrostatic bearings. The performance of these
bearings is highly dependent upon the pressure in the recess.
Current tools assume the pressure is uniform; however, research
has shown the pressure to be highly non-uniform with variations in
excess of an order-of-magnitude. The objective of this program is
to measure the recess pressure field and use this data to improve
current 2-D design codes and anchor future 3-D codes.
During Phase I, AFAB Technologies will design, fabricate, and test
a hydrostatic bearing/sensor configuration and demonstrate the
capability to measure the pressure profile throughout the recess.
In addition, AFAB will identify modifications necessary to its
bearing design system, HYDROB, to incorporate non-uniform pressure
variations within the recess into the solution of the bearing's
performance.
Potential Commercial Applications:
Successful implementation of this program will provide valuable
data needed to improve the accuracy of current 2-D design tools
and anchor future 3-D design codes. The 2-D design tool HYDROB
will be made available to the commercial industry as well as the
data for those who wish to modify other design tools, such as
HYDROSEALT. With these new design tools, the cost of designing
and analyzing hydrostatic bearings will be significantly reduced.
Name and Address of Offeror:
(Name, Mail Address,
AFAB Technologies, Inc.
P.O. Box 1519
Loxahatchee, FL 33470
Proposal Number:
Project Title:
AN INNOVATIVE CONCEPT FOR COOLING LIQUID PROPELLANT ROCKET COMBUSTION CHAMBERS
Technical Abstract:
Advancements in rocket propulsion technologies are needed to increase the performance, and therefore
the payload capability, while reducing cost and complexity. Improved performance can be
theoretically achieved by higher combustion chamber pressures. However, higher pressures could
result in higher wall heating rates. This introduces the need for new wall cooling methods, such as
transpiration cooling, that can yield much better results. The proposed effort covers the experimental
demonstration of a method for producing sheets of perforated metal that can be rolled into a cylinder
and spun into the required rocket throat shape. The metal sheet can have a variable porosity (open
area) and hole size along the axis of the cylinder. This can allow for the optimization of the design.
The proposed fabrication method has been used to produce uniform cross-section holes with diameters
from 2 x 10-6 meter to 1 x 10-3 meter with porosities as high as 70% in pure copper. In order to
demonstrate concept feasibility, a sheet of perforated copper, with appropriate hole size and porosity,
will be produced in the Phase I program. This sheet will be mechanically deformed in order to
demonstrate its formability. A design for a small scale chamber liner with optimized transpiration
cooling will also be produced. This chamber liner will be fabricated and tested, in an existing NASA
rocket facility, in a Phase II follow-on.
_
Potential Commercial Applications:
The production of perforated material for rocket engines to be used by NASA, DOD and commercial
producers could provide a very attractive, high value, niche market for Alabama Cryogenic
Engineering, Inc. The innovative production method also has a number of potential markets in several
fields such as heat transfer filtration, etc.
_
Name and Address of Offeror:
ALABAMA CRYOGENIC ENGINEERING, INC.
P.O. BOX 2470
HUNTSVILLE, AL 35804
Proposal Number:
Project Title:
Technical Abstract:
In the past the main storable fuel of interest for ejector ramjets has been kerosene. However, at flight speeds beyond Mach 4.5, kerosene fails because the high temperatures generated in the engine causes it to decompose into carbon and hydrogen and coke up the system. However, because methanol, CH3OH, contains one oxygen atom for every carbon atom, high temperatures will cause it to decompose into carbon monoxide and hydrogen. Thus, methanol fuel should not cause coking. Because the maximum flight velocity of a hydrocarbon fueled ejector ramjet is limited by cooling capacity, methanol may be a better option for fueling such systems than kerosene. We propose to examine the potential performance and develop a design of a methanol fueled ejector ramjet system in Phase I. This design shall be the basis for a brassboard engine build in Phase II, which shall be used as the basis of the propulsion system for a reusable sounding vehicle developed in Phase III. The benefit to NASA will be the development and flight demonstration of a hydrogen-free hypersonic airbreathing engine.
Potential Commercial Applications:
The of the proposed methanol ejector ramjet system are manifold. For example, it could be used as the propulsion system for a high speed civil aircraft. Alternatively, it could be used as the propulsion system for the first stage (either reusable or expendable) of a commercial launch vehicle, or as part of the propulsion system of a commercial single stage to orbit launch system.
As a first step requiring limited initial capitalization the use of the methanol ejector ramjet as the primary propulsion system for a reusable sounding rocket suggests itself. Currently, about $120 million per year is spent in the United States alone on sounding rocket missions. The methanol ejector ramjet can achieve the DV required for a sounding mission with vehicle dry mass fractions exceeding 50%. This means that such a system could be designed robustly, as is needed for a reusable system, allowing the savings of millions of dollars per flight. Such demonstration of the ejector ramjet engine in action in an actual flight system will act as an "ice-breaker," encouraging much broader interest in possible applications for RBCC propulsion systems in the aerospace industry.
Name and Address of Offeror:
Pioneer Invention
PO Box 273
Indian Hills, CO 80454
Proposal Number:
Project Title:
ENHANCED COMBUSTION PULSEJET ENGINES (ECPJ) FOR MACH 0 TO 3 APPLICATIONS
Technical Abstract:
This proposal describes a novel, high thrust density Enhanced Combustion Pulsejet Engine
(ECPE) applicable in the Mach range of 0 to 3. The geometry of this novel engine concept
naturally provides for integration into a new combined cycle engine with ramjets. The concept
is an intermittent combustion jet engine that harnesses travelling gasdynamically enhanced
combustion waves to accomplish compression and chemical reaction. The goal is to obtain an
engine which operates in the Mach 0to 3 range, integrates well with ramjets to form a high
performance combined cycle engine, and has low weight penalty. The ECPE through the
controlled use of the stronggasdynamic waves can be configured to provide both engine
aspiration (i.e. static thrust) and relatively high charge compression. These result in several
potential benefits from ECPE's including 1) high thrust density, 2) high specific impulse, 3)
significant static thrust, 4) natural geometry for integration into a combined cycle engine, and
5) low cost. In addition, the one-dimensional nature of the wave dynamicsleads to ease of
scaling for different applications with fixed geometry. In Phase I, this project will conduct the
design of a proof-of-concept demonstration with emphasis on establishing cyclic operation.
APRI will provide the parts, instrumentation,and support structures that will be assembled and
tested to demonstrate of this novel propulsion system.
Potential Commercial Applications:
The significance of the ECPE is to provide a low cost yet high performance and high
reliability engine that readily scales for different thrust applications in the Mach0 to 3 range.
Commercially, the ECPE may be considered as a replacement for small gas turbine engines
that may be integrated into combined cycle engines that are effective and feasible for
supersonic and hypersonic flight vehicles and weapon systems.
Name and Address of Offeror:
Advanced Projects Research Incorporated
4674 Paulette Place
Santa Rosa, CA 95403
Proposal Number:
Project Title:
NEUROCONTROL FOR AN AIR BREATHING ROCKET PROPULSION SYSTEMS
Technical Abstract:
It is proposed to verify the feasibility and estimate the performance of a
neural propulsion control system for an air breathing rocket. A Decentralized /
hierarchical control system will be developed with separate neural or classical
controllers for the air liquefacation and enhancement system, the turborocket
operating in its turbojet mode, and the turborocket operating in its rocket mode;
and a hierarchical controller to coordinate the ALES and turbojet controllers.
This system will be designed to maximize oxygen collection and turbojet
performance while minimizing fuel usage and water vapor and carbon dioxide
contaminants in the collected oxygen. Furthermore, neural/adaptive techniques
will be employed to compensate for unknown atmosphere characteristics.
Potential Commercial Applications:
The proposed research program is designed to lead into a Phase III flight test
program in which an air liquefacation and enhancement system equipped with
our neurocontrols, will be flight tested. Possible experimental testbeds include
AAC LoFlyte neurocontrols testbed aircraft as well as experimental packages
aboard X-33 and X-34 test flights.
Name and Address of Offeror:
Accurate Automation Corporation
7001 Shallowford Road
Chattanooga, TN 37421
Proposal Number:
Project Title:
SOLID HYDROGEN FUELING OF A AIR BREATHING SUPERSONIC COMBUSTOR
Technical Abstract:
Wall injection of solid hydrogen into the supersonic
airstream of a combustor is proposed to provide ultrafast
distributed fuel mixing for a practical large scramjet engine.
The proposed Phase 1 program seeks to demonstrate through
modeling and simple experiments using existing equipment that
solid hydrogen can have an extremely large ablation rate while
maintaining the integrity of the solid over a distance controlled
by the size of the particle and its speed. Modeling of the
complex and unique ablation process of solid hydrogen will be
confirmed by high speed injection into nitrogen using a well
developed nuclear fusion hydrogen pellet injector. The proposed
solid hydrogen fuelling would improve mixing well beyond present
concepts, eliminate injector drag, use the thrust of the high
velocity fuel itself, and take advantage of the more standard
benefits of a higher fuel density. Studies of solid hydrogen
technology indicate that it is practical to pump and inject the
solid as a 4 K slurry with a very low helium fraction; the helium
is not expected to decrease combustion efficiency. The Phase I
program seeks to show the feasibility of supersonic solid
hydrogen mixing.
_
Potential Commercial Applications:
Commercial Applications Potential : The development of a solid
hydrogen scramjet fueling system would allow supersonic mixing
without protruding injector structures. This system would
decrease engine structure drag losses, increase combustion
efficiency by increasing mixing, and take advantage of a higher
density fuel.
_
Name and Address of Offeror:
Thoughtventions Unlimited
PO Box 1310
Glastonbury, CT 06033
Proposal Number:
Project Title:
ESJ RBCC INTEGRATED INLET, INJECTION AND EXIT NOZZLE SYSTEM
Technical Abstract:
"Combined Cycle Engines" functionally and physically integrate more than one
propulsion engine thermodynamic cycle into a single engine assembly. Airbreathing
capable rocket based combined cycle (RBCC) engines utilize rocket engine driven air
ejector compressors followed by fuel burning and expansion of the products of
combustion to accelerate a vehicle from Mach 0 to the velocity required for effective
and efficient ramjet propulsion. Such a vehicle may then carry out payload, range or
velocity type missions through the use of various combinations of RBCC engine
integrated ramjet, scramjet and all-rocket propulsion.
The project focus is on the ejector mode operation of one type of RBCC
engine. This is the Ejector Scramjet engine (ESJ).
The mechanically variable inlet systems and propellant injection systems
presently envisaged for ESJ RBCC engines are complex and heavy. The project Phase
I objective is to establish the technical feasibility of an innovative approach to the
design of an integrated ESJ inlet, propellant injection and exit nozzle system of
significantly reduced weight and complexity. The Phase II objective will be to
demonstrate technical practicality in a "proof-of-concept" engine system.
Potential Commercial Applications:
Unlike all-rocket propelled vehicle systems, airbreathing capable ESJ RBCC
engines can function efficiently in supersonic and hypersonic atmospheric flight
missions. Such propulsion systems are additionally capable of the ETO missions that
have, to date, been the exclusive domain of all-rocket propulsion.
Thus airbreathing capable ESJ RBCC powered vehicle systems can be
considered for defense, civil and commercial applications in three different air
transportation marketplaces: the supersonic flight, hypersonic flight and ETO flight
transportation products marketplaces. This is contrasted to the single ETO
marketplace opportunity available to all-rocket propelled vehicles.
This larger market opportunity will decrease the financial risk of
commercialization of very high speed air and ETO transportation systems in both the
domestic and foreign marketplaces by significantly increasing the revenue/earnings
base for the recovery of DDT&E, manufacturing and operating costs.
Name and Address of Offeror:
Technology Associates
400 Maynard Street Suite #703
Ann Arbor, MI 48104
Proposal Number:
Project Title:
PROPULSION SYSTEM HEALTH MANAGEMENT WORKBENCH
Technical Abstract:
Our integrated health management "workbench" reduces the time, manpower and costs for
diagnostic data analysis and recertification of reusable launch vehicle propulsion systems.
Over the last five years, NASA and its contractors have developed advanced algorithms and
methods targeted for improved launch vehicle propulsion system health management.
Lacking in this research has been the substantial development of an integrated framework
within which operations-oriented users may capture, access, manipulate and annotate features
and events observed in the data or detected by these health management algorithms and tools.
We solve several significant research problems enabling these advanced methods for
operational support of NASA flight systems through the development of an innovative set of
software tools which: 1) provide graphical knowledge capture and user interface tools
allowing non-programmers to quickly define significant features and events in operations
data; 2) provide for integration of advanced propulsion system diagnostic algorithms, such as
software-based sensor data validation; 3) provide a full suite of integrated data analysis and
visualization tools; and 4) provide automated generation of code modules for feature and
event detection. Our competitive analysis and NASA's development experience confirm that
these innovations provide a new and original capability for system health management.
Potential Commercial Applications:
Our product strategy is centered around production and delivery of a user friendly software
tool environment which enables engineers and scientists to rapidly construct and maintain
system health management applications. It is our goal to complement this product with a
comprehensive offering of engineering services ranging from user training to development
and support of turnkey systems. Our targeted market niche is diagnostic and informed
maintenance monitoring for aerospace, utility and chemical process industries.
Name and Address of Offeror:
EXPERTECH (FOR JOINT VENTURE)
7932 COUNTRY TRAIL DRIVE #1
ORANGEVALE, CA 95662-2120
Proposal Number:
Project Title:
Technical Abstract:
A Micro Gas Rheostat using Microelectromechanical Systems (MEMS) design and
fabrication methods will be designed, and critical parts will be fabricated. The Micro Gas
Rheostat is a solid state electronic, no-moving-part, silicon chip that regulates the mass
flow rate of a gas up to mass turn down ratios of 3:1.
High specific impulse electrostatic ion propulsion Stationary Plasma Thrusters (SPTs) have
been used by the Russians for station keeping and repositioning of GEO communication
satellites. SPT and other electrostatic propulsion system technologies (Thruster with
Anode Layer, 30-cm Ion Thruster, etc.), are in various stages of research, development,
qualification and production throughout the world for GEO and interplanetary spacecraft.
Electrostatic ion thrusters require Xenon gas storage and feed systems, and more gas
controls are used at each thruster. Several independently controlled Xenon gas supplies are
required at each thruster. Xenon feed systems and thruster controls using traditional
control methods are very complex and heavy. Utilization of silicon Micro Gas Rheostats
will simplify, reduce mass, minimize cost and improve reliability of Xenon propulsion
systems.
Potential Commercial Applications:
Marotta envisions several commercial market opportunities for the Micro Gas Rheostat, and
a variation without the heater element, called a Micro Flow Resistor. Some are listed
below:
Micro- Micro-
Gas Rheostat Flow Resistor
1. GEO Satellite Propulsion X
(Electrostatic Thrusters &
Xe Feed Systems)
2. Ventilators (breathing assist
devices & other medical devices) X X
3. Microsatellite Propulsion
(Arcjet Thrusters & N2H4 Feed Systems) X
4. Drug Infusion Pumps & Devices X
5. Analysis Instruments X X
6. Aircraft & other Hydraulic Systems X
7. Drug & Biotechnology Processing X
Name and Address of Offeror:
Marotta Scientific Controls, Inc., 17671 Irvine Blvd., No. 208, Tustin, CA 92680
Proposal Number:
Project Title:
Technical Abstract:
Helium Buffer Seals are used in Liquid Oxygen (LOX) Pumps to
separate hydrogen enriched steam from the cryogenic liquid
oxygen. A prime example is the space shuttle main engine LOX
pumps. Prior investigations have shown that advanced fluid-film
seals can significantly improve performance and reduce leakage.
The savings in helium storage requirements translate to an
additional 1000 pounds of payload that could be carried aboard
the shuttle. The proposed program is intended as a technology
development program for potential application to future
propulsion systems. Shuttle pump conditions are used for model
purposes. Design and analysis of two circumferential sectored
buffer seals are proposed. The first involves modifications to
improve a T-shaped sector that had been previously
investigated.. The second design employs opposed L- shaped
sectors. The program will establish configurations, produce
peformance predictions and design drawings.
Potential Commercial Applications:
These buffered seals can be utilized where ever a particular
system contains a pressure generating device, such as a
compressor, and where system fluids require absolute separation.
An example is the prevention of high temperature gas from
entering an oil lubricated bearing compartment and causing oil
coking. Machinery examples include high temperature
turbochargers , jet engines, gas turbines, gas generators and
centrifugal compressors.
Name and Address of Offeror:
Wilbur Shapiro & Associates, Inc.,
1324 Rowe Road
Niskayuna, NY 12309-2419
Proposal Number:
Project Title:
HIGH PERFORMANCE CERAMIC COMPOSITES FOR INSULATORS FOR ARCJET THRUSTERS FOR ON-ORBIT APPLICATIONS
Technical Abstract:
Operation conditions in high performance arcjets have pushed the limits of existing ceramic
technology to be able to provide electrical insulators. Operation conditions are unique and
require the development of unique materials. It is proposed to develop ceramic composite
materials which will withstand the thermal and thermochemical environment in hydrazine or ammonia
arcjets better than materials presently in use. Specimens shall be fabricated and evaluated in
exposure tests at temperatures up to 2000C. After testing the ceramic composites shall be
evaluated for microstructure and morphology changes and for thermochemical reactions between
themselves and tungsten alloys. Barrier materials shall be identified and tested which will
inhibit thermochemical reactions between the insulators and the metallic components of the
arcjets.
Potential Commercial Applications:
Arcjets are currently in use in commercial communications satellites. Improved insulators will
find and immediate market in both arcjets and other high specific impulse thrusters.
Name and Address of Offeror:
AMITA
2821 E White Star #B
Anaheim, CA 92806
Proposal Number:
Project Title:
AN ALTERNATIVE METHOD OF PRODUCING RHENIUM COMBUSTION CHAMBERS
Technical Abstract:
There is a need to produce, on a repeatable basis, high quality
powder metallurgy rhenium combustion chambers that are less
expensive than the current units. The present method is to
produce such units from solid ingots using various advanced
machining methods that are both time consuming and expensive.
We propose to develop one NASA standard 25 pounder by adapting
metal spin-form techniques to meet the unique requirements and
difficulties to shape rhenium. If successful, this project will
greatly reduce the amount of material required to make such
combustion chambers and give greater flexibility in designing
larger units at a relatively low cost.
_
Potential Commercial Applications:
Rhenium combustion chambers have been produced and tested for
several years and have demonstrated their unique high
temperature properties. The aerospace industry requires a lower
cost alternative to the present method of making such chambers.
Pure rhenium is the material of choice, as it has excellent low
and high temperature mechanical properties, even in the
recrystallized condition. As rhenium chambers can operate at
very high temperatures, they can generate more thrust per unit
of fuel used. This leads to a longer life in orbit for the same
amount of fuel or more payload and less fuel for an unchanged
time in orbit. The cost savings for operating satellites, be it
for commercial or government applications, will be substantial.
Once developed, the technique for spin-forming of rhenium can be
applied to making other parts for high temperature applications
such as missile components, solar power units, other energy
generating units, and decontamination of hazardous waste.
_
Name and Address of Offeror:
(Firm Name, Mail
Address,
Rhenium Alloys, Inc.
P.O. Box 245
1329 Taylor St.
Elyria, OH 44036-0245
Proposal Number:
Project Title:
REFRACTORY MATERIALS BRAZING FOR REUSABLE LAUNCH VEHICLE PROPULSION SYSTEMS
Technical Abstract:
Materials Resources in co-operation with Rocketdyne will demonstrate joining of refractory
and ceramic matrix composite (C/C and C/SiC) materials to metals for development of
propulsion systems for reusable launch vehicles. Brazing of dissimilar materials result in
high thermal stresses due to CTE mismatches between metals and composite materials and
create a weak brazed joint. MRI proposes a novel technique, i.e., WideGap brazing to
join metals to refractory composites. Our innovation uses a braze material consisting of a
filler braze metal and an additive material with melting temperature higher than braze
temperature. Proper selection of the braze filler and the additive materials will tailor the
CTE gradient and thickness of the braze, and result in formation of stable joints with
minimum thermal stresses.
Using this innovative brazing technique, we will develop C/C and C/SiC to metal joints for
high temperature propulsion system applications in reusable launch vehicles. The Phase I
program will focus on development of good brazed joint. The joints will be characterized
for strength, thermal cycling and thermal conductivity. Rocketdyne will support MRI in
this program with guidance on joint design and testing and assist in commercialization of
the technology.
Potential Commercial Applications:
The commercial applications for WideGap brazing are in areas of joining dissimilar
materials for electronics packaging, thermal management, propulsion systems in launch
vehicles, actively cooled structures and heat exchangers. In addition commercial
application also exist in bio-medical x-ray tubes (over $800 million/per year), fabrication
and repair of tubes for chemical and power industry (over $ 1.5 billion per year). Other
major applications include braze healing of turbine blades for jet engines and dissimilar
materials joining of turbine components.
Name and Address of Offeror:
Materials Resources Inc.
1162 Horseshoe Drive
Blue Bell, PA 19422
Proposal Number:
Project Title:
FRACTURE ANALYSIS OF MMCS PRODUCED BY THE APICTM PROCESS USING LASER MOIRE INTERFEROMETRY
Technical Abstract:
This proposed effort features two innovations: 1)
Characterization of the fracture process of metal matrix
composites (MMCs) by laser Moir interferometry and, 2) the
application of that technique to microstructural improvement of a
unique class of materials manufactured by the APIC (Advanced
Pressure Infiltration Casting) process. This effort will
characterize the fracture properties of selected MMCs that have
potential use in launch structures. The primary objective is to
characterize mode I fracture behavior of three highly loaded
particulate Al matrix composites (Alumina, SiC, B4C
reinforcements) and one continuous fiber reinforced (Nextel 610TM)
Al alloy. Precracks will be placed in specimens and fractures will
be analyzed using a fiber optic two-beam Moir interferometer.
Phase shifting enhancements to this technique will be made which
are unique to Idaho National Engineering Lab, APIC features
near-absolute net-shape casting of composite components that
require zero machining for most applications. As a result of this
process and its efficiencies, APIC is lower in cost than any
other MMC process. Design integration and database generation of
MMCs are also featured. This program will increase the basic
knowledge of fracture and life of structures made from MMCs, the
lack of which has retarded their usage.
Potential Commercial Applications:
Launch vehicle and satellite structures, propulsion and structural
components for commercial aerostructures, sporting goods, and
automotive engine and suspension components. Connecting rods for a
Ferrari Formula One engine, for example, have been cast by MMCC
Inc. and reduced mass from 585g to 190g - a weight savings of
67.5%. Automotive braking system components alone could result in
a $4B world wide business.
Name and Address of Offeror:
METAL MATRIX CAST COMPOSITES, INC.
101 Clematis Avenue, Suite 1
Waltham, MA 02154
Proposal Number:
Project Title:
ROTORDYNAMIC SEAL AND BEARING TESTER
Technical Abstract:
Turbopump seals and bearings are key to achieving rotor
stability, longevity, better maintenance, low leakage, simpler
assembly, and low cost. Damping seal retrofits stabilize the
rotors of high pressure turbopumps in the Space Shuttle Main
Engine. The damping seals also function as long-life bearings
and offer new turbopump design opportunities. Rotordynamic
analyses and seal tests prominently contributed to the solution.
Yet, key benefits remain dormant unless the turbopump design for
reusable launchers follows a bolder approach. For example, a
preliminary design that includes seal type bearings yields
substantial savings, and superior safety. The bold approach
requires a reliable and innovative low-cost Rotordynamic Seal
and Bearing Tester as this Phase I design proposes. The
preferred test fluid is water. The leak-free design readily
adapts to cryogenic fluids. The Phase I testers fabrication
phase is Phase II, while Phase III is the design and fabrication
phase of the testers cryogenic version. The final phase is the
data production by the customer. The Phase I design of the
Rotordynamic Seal and Bearing Tester addresses the feasibility
of reliably producing rotordynamic data and load limits. The
feasibility goes into the details of instrumentation, data
reduction, rotor stability, flow parameters, facility
requirements, and structural loads.
Potential Commercial Applications:
The Rotordynamic Seal and Bearing Testers serve as a hands-on
tool to familiarize industry with seal bearings. The testers
selling points are the promotion of seal bearings via
demonstration, rotordynamic testing at low-cost, and the
prototyping of seal bearings in marketable sizes. The
commercialization of the tester resembles the reinvestment of a
space dividend by enabling the transfer of a NASA technology and
expertise. The tester should attract entrepreneurs searching for
new technology. Abroad, damping seals have found the attention
of pump builders that led to a commercial application in
Germany.
Name and Address of Offeror:
(Firm Name,Address,City/State/Zip
Provident Technology
3509 Mae Dr.
Huntsville, AL 35801-6120 _ (205) 536-6832
Proposal Number:
Project Title:
NEURAL NETWORK BASED FRF MEASUREMENT CHARACTERIZATION
Technical Abstract:
An artificial neural network approach is proposed to characterize frequency
response functions (FRFs) obtained in structural dynamics testing of large systems including
launch vehicles. A modal test of large structures often result in the measurement of thousands
of FRFs. Currently, FRF measurement problems caused by accelerometer debonding, signal dropouts,
etc. often must be detected by experienced analysts manually reviewing reams of test data.
The neural network approach provides an automated mechanism well suited to screening FRF
measurement data for patterns indicative of problems thus significantly reducing the labor in
the review process while increasing the accuracy and reliability of the data. The technical
objective of this Phase I activity is to establish the feasibility of this neural network approach
and to determine what other FRF characteristics can be identified using this technique. This
activity will develop and configure the neural network architecture including the number of inputs
required, how many hidden layers of neurons are needed, and number of outputs requested. The FRF
training data will be assembled and employed to support the neural network learning process. The
developed architecture will be applied to several test cases to quantify system accuracy as a measure
of innovation feasibility.
Potential Commercial Applications:
It is currently envisioned that a successful neural network based FRF char-
acterization tool can be fashioned (and marketed) in such a way as to complement existing
software tools in the experimental modal analysis market. While the current crop of modal
analysis tools are quite effective for linear systems, it is the objective of this research
to develop a user friendly tool that provides insight into systems that possess certain
nonlinear characteristics. Additionally, it is anticipated that the FRF screen for sensor
debonds, dropouts, etc. can significantly reduce the amount of effort required in determining
if and when a sensor problem does arise.
If this innovation proves reliable, the implementation flexibility of a neural network
based FRF characterization tool provides a wide range of marketing alternatives. For example,
current modal analysis software providers could be offered a software emulation of the network
which would be exercised within their systems. Alternatively, by using dedicated neural computing
boards, a hardware implementation of the network could be bundled with current signal analyzers for
a relatively low price. This freedom of implementation (in software or hardware) will allow bd
Systems the capability of pursuing both hardware and software portions of the experimental modal
analysis market.
Name and Address of Offeror:
bd Systems, Inc.
385 Van Ness, Suite 200
Torrance, CA 90501-14206
Proposal Number:
Project Title:
ADVANCED REUSABLE LAUNCH VEHICLE SYSTEMS TECHNOLOGY
Technical Abstract:
The ascent plume induced base heating environment is an important design consideration for the RLV.
Significant TPS weight and vehicle turn-around costs can be reduced if the base heating environment is
well-known. In the past, scale model ground tests have provided environments which were scaleable
to flight conditions. Recent experience has relied on CFD to define the environment, but cost and
complexity have limited their success. Model testing is still a requirement, but better test methods are
needed.
Qualis proposes to develop improved base heating test techniques and model designs which will
enable RLV base heating tests to be more flexible, have quicker response time, and significantly lower
costs. Qualis' approach utilizes an innovative external (to the test cell) coiled loop propellant delivery
system which can accommodate various propellants and flow rate requirements. An integral
mixer/igniter combustion chamber and innovative combustion gas distribution system will offer
flexibility in the base geometry, number of engines, and gimbal limits.
A cold flow mock-up system will be demonstrated in Phase I to establish feasibility, test flexibility,
and preliminary costs. Tests parameters, model design and data requirements will be developed in
cooperation with contractor(s) selected for the RLV flight demonstration program.
Potential Commercial Applications:
The base heating test improvements will be utilized by the NASA/RLV contractor/Qualis cooperative
team to plan, implement, and conduct a low cost, quick response base heating test to assist the RLV
design. The improved techniques and spin-off hardware such as the improved propellant delivery
system will be commercially marketed to launch vehicle contractors worldwide.
Name and Address of Offeror:
Qualis Corporation
3225 Bob Wallace Ave., Suite K
Huntsville, Al 35805
Proposal Number:
Project Title:
GAS-FED VORTEX COMBUSTION HYBRID ROCKET ENGINE
Technical Abstract:
An innovative hybrid rocket engine is proposed which offers increased
regression rate of the fuel grain, more simple grain geometry and the
prospect of cartridge loading, thereby resolving several known
limitations of todays hybrids. We propose to exploit a little-known,
recently encountered vortex flow field phenomenon in a radial inflow
grain design. This project will lead to significant advancement in
hybrid rocket engine technology. Improved performance, and better
integration of the propulsion system into the vehicle are expected
immediate results. Benefit to NASA will be a generic new option in the
design of hybrid rocket engines. The objectives of the project are to
demonstrate and mathematically define the flow field, and to test small
scale combustion devices in Phase I. In Phase II the objective will be
to design, build and fire a hybrid rocket in the 500 lbf thrust class.
Phase III objectives include the demonstration and commercialization of
the new hybrid in a prototype propulsion system configuration. NASA
applications include hybrid boosters and upper stages. The benefits of
this technology will be lower cost hybrids, with improved vehicle
integration, having higher performance and better propellant mass
fractions, while retaining the acknowledged hybrid advantages of safety,
simplicity and reliability.
Potential Commercial Applications:
The development of an understanding of the unusual vortex flow field
which is the basis for this proposal will possibly impact a wide variety
of commercial combustion devices. Typical applications would be in the
combustion chambers of fossil fuel central power stations, fired boilers
and retorts, gas-fired home furnaces and possibly the combustion
chambers of turbojet engines. The hybrid rocket engines resulting from
the project will be reusable by virtue of enabling the cartridge loading
feature, and could be integral with the air frame of vehicle. This
would support a reusable booster stage for commercial launches.
Name and Address of Offeror:
Orbital Technologies Corporation (ORBITEC)
402 Gammon Place
Madison, WI 53719
Proposal Number:
Project Title:
A PROPULSION SYSTEM FOR AN UPPER STAGE OF A LAUNCH VEHICLE
Technical Abstract:
A magnetically confined plasma which utilizes fusion reactions is proposed as a propulsion system for an upper stage of a launch vehicle that could be employed in interplanetary travel. It makes use of a confinement scheme known as the magnetic mirror in which a hot plasma is radially contained in a solenoidal geometry by a magnetic field with a configuration that allows a certain fraction of the plasma to escape axially producing thrust. Unlike the ordinary mirror machine, the particle density in the proposed device will be sufficiently high to allow the plasma to behave like a continuous medium - a fluid with properties that render it especially suitable for advanced propulsion. Such a system can be constructed with almost present day or near-term technology drawing on relevant research that has accumulated over the past three decades. A detailed analytical and computational investigation of the confinement physics of the device as well as the propulsive capability of this Gas Dynamic Fusion Rocket (GDFR) will be carried out where it will be shown that it is capable of producing specific impulses well in excess of 100,000 seconds and thrusts in the tens of kilonewtons.
Potential Commercial Applications:
The very large specific impulse and thrust expected to be generated by the gas dynamic fusion rocket will allow this system to serve as a space transport vehicle that would enable manned interplanetary missions to be undertaken in relatively short times.
Name and Address of Offeror:
Advent Engineering Services, Inc.
P.O. Box 555
Ann Arbor, MI 48106-0555
Proposal Number:
Project Title:
CORROSION-PROTECTIVE COATINGS FOR IRON-BEARING ALLOY COMPONENTS
Technical Abstract:
Aqueous nitric acid exposure and high stress levels are common environmental
conditions in which components of small chemical propulsion systems routinely
operate. Iron-bearing alloys, in particular, suffer from preferential iron
attack and loss, which not only degrades the component but also diminishes the
function of other components as corrosion products deposit downstream. In this
Phase I project, Ultramet proposes to develop and test cost-effective chemical
vapor deposited (CVD) tantalum/niobium (Ta/Nb) alloy coatings and evaluate their
performance as corrosion-protective barriers, to increase the operational life
and reliability of small chemical propulsion system components. The thin (0.001-
0.002"), economical Ta/Nb coatings will have high strength and ductility and will
be impervious to the corrosive agents present in virtually all propellant
combustion environments. Preliminary chemical and mechanical testing will be
conducted at Ultramet, and final testing of the optimized coating(s) will be
performed in a cooperative effort with Kaiser Marquardt, a recognized leader in
chemical rocket propulsion. In addition, the costs associated with process
scale-up and production-scale coating will be determined, and the potential for
retro-coating propulsion system components already in use will also be evaluated.
Potential Commercial Applications:
The successful completion of the proposed project will result in the development
of economical Ta/Nb alloy coatings as protective barriers for applications
requiring corrosion resistance. Potential applications include linings for tanks
and piping used in storage and delivery of corrosive materials, as well as
satellite propulsion systems.
Name and Address of Offeror:
Ultramet
12173 Montague Street
Pacoima, CA 91331
Proposal Number:
Project Title:
AN ADVANCED ELETROLYSIS CELL FOR THRUSTER SYSTEMS
Technical Abstract:
Advances are needed to achieve major reductions in the cost of placing and
maintaining payloads in the desired orbit for advanced space military as well as
commercial applications. To meet this need, Giner, Inc. proposes to develop a
unique proton-exchange membrane (PEM) static water electrolysis system for use as
a propulsion system in an advanced satellite orbit maintenance engine. The
proposed hydrogen/oxygen fueled engine, the reactants being generated from water
in a solar-powered electrolyzer, offers many advantages compared to the presently
used hydrazine or monomethyl hydrazine/nitrogen tetroxide fueled rocket engine.
To achieve the high reliability necessary for zero maintenance over 10 years,
the water electrolyzer should have no moving parts. Giner, Inc. proposes to
develop a water electrolyzer whereby water vapor is fed to the electrolysis cell
through use of statically pressurized water chambers having unique self-contained
water vapor transport membranes. By feeding water vapor to the hydrogen cathodes,
the water vapor is automatically controlled with essentially no loss. Waste heat
is removed by conduction to the satellite structure, providing a simple
and reliable system. The key innovation and subject of this Phase I SBIR proposal
is the development of an innovative water vapor transport membrane and its
corresponding integration into a static PEM electrolyzer.
Potential Commercial Applications:
The use of Earth-orbiting satellites for commercial surveillance applications
is increasing and would benefit from an electrolytic H2/O2 fueled orbit
maintenance engine. Alternative applications include 1) oxygen generators for
space and undersea life support, and 2) hydrogen generator for laboratory
chromatographic applications, electrical generator cooling and